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As filed with the Securities and Exchange Commission on September 9, 2003

Registration No. 333-108209



SECURITIES AND EXCHANGE COMMISSION
Washington, D.C. 20549


Amendment No. 2
to

Form S-1
REGISTRATION STATEMENT
UNDER
THE SECURITIES ACT OF 1933


ANCHOR GLASS CONTAINER CORPORATION
(Exact name of registrant as specified in Its Charter)

Delaware
(State or other jurisdiction of
incorporation or organization)
  3220
(Primary Standard Industrial
Classification Code Number)
  59-3417812
(I.R.S. Employer
Identification Number)

One Anchor Plaza
4343 Anchor Plaza Parkway
Tampa, Florida 33634-7513
(813) 884-0000
(Address, Including Zip Code, and
Telephone Number, Including Area
Code, of Registrant's Principal
Executive Offices)
  Richard A. Kabaker, Esq.
Vice President, General Counsel
and Secretary
One Anchor Plaza
4343 Anchor Plaza Parkway
(813) 884-0000
(Name, Address, Including Zip
Code, and Telephone Number,
Including Area Code,
of Agent For Service)

Copies to:
Michael R. Littenberg, Esq.
Schulte Roth & Zabel LLP
919 Third Avenue
New York, NY 10022
Ph: (212) 756-2000
Fax: (212) 593-5955
  James J. Clark, Esq.
William B. Gannett, Esq.
Cahill Gordon & Reindel
LLP
80 Pine Street
New York, NY 10005
Ph: (212) 701-3000
Fax: (212) 269-5420

        Approximate date of commencement of the proposed sale to the public: As soon as practicable after the effective date of this Registration Statement.

        If any of the securities being registered on this Form are to offered on a delayed or continuous basis pursuant to Rule 415 under the Securities Act, check the following box.    o

        If this Form is filed to register additional securities for an offering pursuant to Rule 462(b) under the Securities Act, check the following box and list the Securities Act registration statement number of the earlier effective registration statement for the same offering.    o

        If this Form is a post-effective amendment filed pursuant to Rule 462(c) under the Securities Act, check the following box and list the Securities Act registration statement number of the earlier effective registration statement for the same offering.    o

        If this Form is a post-effective amendment filed pursuant to Rule 462(d) under the Securities Act, check the following box and list the Securities Act registration statement number of the earlier effective registration statement for the same offering.    o

        If delivery of the prospectus is expected to be made pursuant to Rule 434, please check the following box.    o


Title of each class of
securities to be registered

  Amount to
be registered(1)

  Proposed maximum
offering price
per unit

  Proposed maximum
aggregate
offering price(2)

  Amount of
registration fee


Common Stock, $.10 par value per share   8,625,000   $18.00   $155,250,000   $12,560(3)

(1)
Includes 1,125,000 shares of common stock which the underwriters have the option to purchase to cover over-allotments, if any.

(2)
Estimated solely for the purpose of calculating the registration fee.

(3)
On August 26, 2003, the registrant registered $143,750,000 worth of common stock and a fee of $11,630 was payable. Previously, $27,912 was submitted by the registrant to the Commission in connection with the initial filing of the registration statement. Accordingly, the registrant is not required to pay the additional filing fee of $930 in connection with this filing.


        The Registrant hereby amends this Registration Statement on such date or dates as may be necessary to delay its effective date until the Registrant shall file a further amendment which specifically states that this Registration Statement shall thereafter become effective in accordance with Section 8(a) of the Securities Act or until the Registration Statement shall become effective on such date as the Commission, acting pursuant to said Section 8(a), may determine.




The information in this prospectus is not complete and may be changed. We may not sell these securities until the registration statement filed with the Securities and Exchange Commission is effective. This prospectus is not an offer to sell these securities and it is not soliciting an offer to buy these securities in any state where the offer or sale is not permitted.

SUBJECT TO COMPLETION, DATED September 9, 2003

7,500,000 Shares

GRAPHIC

Anchor Glass Container Corporation

Common Stock


        Prior to the offering, there has been no public market for our common stock. The initial public offering price of our common stock is expected to be between $16 and $18 per share. We have applied to list our common stock on the Nasdaq National Market under the symbol "AGCC".

        The underwriters have an option to purchase a maximum of 1,125,000 additional shares to cover over-allotments of shares.

        Investing in our common stock involves risks. See "Risk Factors" on page 11.

 
  Price to
Public

  Underwriting
Discounts and
Commissions

  Proceeds to
Anchor Glass
Container Corporation

Per Share        $        $        $
Total   $   $   $

        Delivery of the shares of common stock will be made on or about                          , 2003.

        Neither the Securities and Exchange Commission nor any state securities commission has approved or disapproved of these securities or determined if this prospectus is truthful or complete. Any representation to the contrary is a criminal offense.

Credit Suisse First Boston   Merrill Lynch & Co.

Lehman Brothers

The date of this prospectus is                         , 2003


GRAPHIC




TABLE OF CONTENTS

 
  Page
PROSPECTUS SUMMARY   1
RISK FACTORS   11
FORWARD-LOOKING STATEMENTS   19
USE OF PROCEEDS   20
DIVIDEND POLICY   21
CAPITALIZATION   22
SELECTED HISTORICAL FINANCIAL DATA   23
UNAUDITED PRO FORMA FINANCIAL STATEMENTS   26
MANAGEMENT'S DISCUSSION AND ANALYSIS OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS   35
BUSINESS   48

MANAGEMENT

 

57
PRINCIPAL STOCKHOLDERS   63
CERTAIN RELATIONSHIPS AND RELATED TRANSACTIONS   65
DESCRIPTION OF CAPITAL STOCK   67
DESCRIPTION OF CERTAIN INDEBTEDNESS   70
SHARES ELIGIBLE FOR FUTURE SALES   74
UNDERWRITING   76
NOTICE TO CANADIAN RESIDENTS   79
LEGAL MATTERS   80
EXPERTS   80
WHERE YOU CAN FIND MORE INFORMATION   81
INDEX TO FINANCIAL STATEMENTS   F-1

        You should rely only on the information contained in this document or to which we have referred you. We have not authorized anyone to provide you with information that is different. This document may only be used where it is legal to sell these securities. The information in this document may only be accurate as of the date of this document.


Dealer Prospectus Delivery Obligation

        Until            , 2003 (25 days after the commencement of the offering), all dealers that effect transactions in these securities, whether or not participating in this offering, may be required to deliver a prospectus. This is in addition to the dealer's obligation to deliver a prospectus when acting as an underwriter and with respect to unsold allotments or subscriptions.



PROSPECTUS SUMMARY

        In this prospectus, "Anchor," "we," "our," "our company" or "us" refer to Anchor Glass Container Corporation and, to the extent indicated by the context, our predecessor company. The following summary contains basic information that you should consider before deciding to purchase our common stock. It likely does not contain all the information that is important to you. You are encouraged to read this entire document carefully, especially certain risks of investing in our common stock discussed under "Risk Factors," before making an investment decision.

        The information in this prospectus, except for historical financial data, has been adjusted to reflect a 3 for 2 split of our common stock to occur prior to the offering. The information in this prospectus has also been adjusted to reflect the issuance of 2,382,354 shares of our common stock to the holders of our series C participating preferred stock in connection with the redemption of the series C participating preferred stock for cash upon the closing of the offering; for purposes of making this calculation, we have assumed a price per share of the common stock in the offering of $17.00 per share, which is the midpoint of the range stated on the cover page of this prospectus. See "Use of Proceeds" and "Certain Relationships and Related Transactions—Issuance and Redemption of Capital Stock." Except where specifically indicated, the information in this prospectus does not take into account the exercise of any of our outstanding options.

        In this prospectus, we refer to information regarding market data obtained from internal surveys, market research, publicly available information and industry publications.

        The prospectus also includes trade names and trademarks of other companies. Our use or display of other parties' trade names, trademarks or products is not intended to and does not imply a relationship with, or endorsement or sponsorship of us by, the trade name or trademark owners.

Our Company

        We are the third largest manufacturer of glass containers in the United States. We produce a diverse line of flint (clear), amber, green and other colored glass containers for the beer, beverage, food, liquor and flavored alcoholic beverage markets. In 2002, we shipped approximately 6.3 billion glass containers, which we estimate to represent approximately 18% of U.S. industry volume, as compared with approximately 43% and 31% of U.S. industry volume shipped by our two main competitors. Our largest product category, beer bottles, is the largest and fastest-growing segment of our industry and accounted for approximately 48% of our net sales in 2002. Our net sales for 2002 and for the six months ended June 30, 2003 were $715.6 million and $349.2 million, respectively. Our Adjusted EBITDA for the same periods was $96.5 million and $48.1 million, respectively.

        We focus on product segments that have demonstrated a preference for glass and that have exhibited stronger growth compared to other segments of the glass container industry. In doing so, we seek to capitalize on our ability to deliver high-quality products, our expertise in new product development and our commitment to superior customer service. Our strategy targets category leading alcoholic and nonalcoholic beverage and food companies that use glass containers to differentiate their products and emphasize their premium image to consumers. We believe that providing value-added packaging products to our customers has enabled us to profitably grow our business and develop established relationships with leading customers, such as Anheuser-Busch, Cadbury Schweppes, Diageo, Kraft Foods and Nestlé.

        As a result of this strategy, we recently entered into a multi-year supply agreement effective January 1, 2004 with Snapple Beverage Group, Inc. and Mott's Inc., affiliates of Cadbury Schweppes plc, to supply substantially all of their requirements for 16 oz. Snapple bottles and Nantucket Nectars and Yoo-hoo bottles, as well as for several Mott's items. We believe our success in winning this contract reflects our attention to customer service and product quality, as well as our customers' confidence in



our financial strength. We continue to pursue new business opportunities with other significant users of glass bottles. We believe such new contracts will form an integral part of our growth in the coming years.

        We operate nine strategically located facilities in the Eastern United States. Our recent recapitalization has provided us with the financial flexibility to fund new capital projects to substantially enhance our productivity, increase our capacity and upgrade our manufacturing facilities. From January 1, 2002 through June 30, 2003, we invested approximately $128 million in our facilities, and have secured sufficient funds for our regularly scheduled maintenance and planned capital initiatives through 2004. Following the completion of these capital improvements, we believe that we will have sufficient capacity over the next few years to meet increased customer demand and anticipated growth from our new contracts without having to undertake significant additional capital improvement projects. We believe these capital improvement initiatives will significantly increase our cash flow.

Our Industry

        The U.S. glass container industry produced approximately 35 billion glass containers in 2002. We believe that the U.S. glass container industry's fundamentals are at their strongest in more than a decade, driven primarily by growth in the sales of glass containers for beer and glass manufacturing capacity rationalization. From 1987 to 2002, the number of operating glass plants in the United States declined significantly, with only three major manufacturers remaining who accounted for over 90% of the U.S. glass container sales in 2002, based on volume. According to a February 2003 Freedonia Group industry study on beverage containers, overall demand for glass is expected to exceed U.S. capacity and grow at an annual rate of approximately 1.0% from 2002 through 2007.

        The beer segment of our industry, which comprised approximately 53% of total glass container shipments and approximately 69% of total beverage container shipments in 2002, has been a strong growth segment with compound annual volume growth of 3.2% from 1990 to 2002. We believe this trend is likely to continue and that sales growth of beer in glass bottles is significantly outpacing sales growth of beer in cans or plastic bottles.

        We believe that the major market conversion from glass to alternative forms of packaging that occurred in recent years is substantially complete. We also believe that glass containers will maintain a leading position in the high-end beverage and food segments due primarily to consumer preferences and the premium image of glass containers. Recent examples of brands that have used glass to convey a premium image include Anheuser World Select, Bacardi Silver and Michelob Ultra. In addition to their premium image, glass containers have certain other advantages over other types of containers. They provide stronger oxygen and carbon dioxide barriers for longer shelf life, better aesthetic and functional qualities, ease of reclamation and recycling and relative cost advantages in small size containers and for small-run products such as microbrews and other specialty beers. In addition, for premium beer products, liquor and wine, value added packaging is used for product differentiation.

Our Business Strategy

        Our objective is to create and enhance shareholder value by increasing our revenues and profitability in the North American glass container packaging market. We intend to achieve this objective through significant improvements in our productivity and efficiency. Our ten senior managers average approximately 25 years of industry experience and 11 years of experience with us and have

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demonstrated an ability to improve our competitive position by improving productivity and operating performance. We intend to achieve our objective through the following key strategy initiatives:

Target category-leading customers in higher growth segments

        We target customers who are leaders in their respective product categories, supplying a portion of the U.S. glass container needs of Anheuser-Busch, Cadbury Schweppes, Diageo, Kraft Foods and Nestlé. We have long-standing relationships with many of our customers, and approximately 81% of our 2002 net sales were under multi-year contracts. We intend to seek to further expand our sales to our current customers, as well as to continue to target product segments that have exhibited stronger growth than other segments of the glass container industry.

        As a result of this strategy, we recently entered into a multi-year supply agreement effective January 1, 2004 with Snapple Beverage Group, Inc. and Mott's Inc., affiliates of Cadbury Schweppes plc, to supply substantially all of their requirements for 16 oz. Snapple bottles and Nantucket Nectars and Yoo-hoo bottles, as well as for several Mott's items. We believe our success in winning this contract reflects our attention to customer service and product quality, as well as our customers' confidence in our financial strength. We continue to pursue new business opportunities with other significant users of glass bottles. We believe such new contracts will form an integral part of our growth in the coming years.

Increase profitability by continuing to improve our product mix and pricing

        We will continue to seek to increase our profitability by further improving our product mix and pricing. In 1997, we began to shift production towards glass containers for the beer industry, the largest and fastest growing industry segment. Beer bottles accounted for approximately 48% of our 2002 sales, compared to approximately 37% of our 1996 sales. We have also played a key role in product introductions for many of our customers and believe that our status as an industry leader in new product development better positions us to obtain higher margin business, target category-leading customers and serve existing customers. In addition, over the last few years, we have been successfully negotiating price increases on a customer-by-customer and product-by-product basis in order to increase our gross margins.

Continue to reduce costs through productivity and process improvements

        Over the last several years, we have reduced our operating costs and, as a result, improved our operating margins by improving both the productivity and efficiency of our existing equipment and our manufacturing processes. Since 1997, we have significantly increased overall productivity in terms of tons packed, increased comparable job speeds, reduced the number of direct labor employees and increased the ratio of tons packed per employee. In addition, we have reduced our selling, general and administrative expenses from $33.2 million in 2000 to $28.9 million in 2002.

        From January 1, 2002 through June 30, 2003, we invested approximately $128 million in our facilities, and have secured sufficient funds for our regularly scheduled maintenance and planned capital initiatives through 2004. Planned capital improvements include upgrading and modernizing selected furnaces for enhanced efficiency and replacing selected forming equipment with higher capacity, more efficient equipment. We continue to explore opportunities to improve productivity and efficiency and realize additional cost savings.

3


        In addition to regularly scheduled maintenance, our completed and planned capital improvement projects for 2002 through 2003 include the following:

Plant

  Completion
Date

  Betterment
Investment

  Capacity Expansion
  Percentage Increase
In Capacity

 
 
   
  (in millions)

  (tons pulled)

   
 
Elmira, New York   Q1 2002   $ 17.0   40,000   19 %
Henryetta, Oklahoma   Q1 2003     13.4   32,000   13 %
Warner Robins, Georgia   Q3 2003     10.7   34,000   12 %
Salem, New Jersey   Q4 2003     10.5   27,000   11 %
Lawrenceburg, Indiana   Q4 2003     5.0   10,000   10 %

        As a result of our capital improvement projects at our Elmira and Henryetta facilities, we have already experienced, and expect to continue to benefit from, significant productivity and profitability improvements.

        In addition to regularly scheduled maintenance, we intend to invest approximately $28.0 million in a capital improvement project at our Jacksonville, Florida facility, which we estimate will increase capacity at this facility by 57,000 tons, or a 31% increase. We currently intend to begin this project in early 2005. See "Business—Products, Markets and Customers."

Maintain strategic focus on core glass operations

        We believe our market position has been built by our delivery of quality products, our expertise in new product development and our commitment to superior customer service to the leading users of glass containers. We have historically not operated in business lines outside of glass manufacturing and do not face certain types of exogenous issues, such as asbestos-related claims, which allows our management to focus on enhancing operational performance.

Use anticipated future cash flows to reduce our debt

        We intend to use a significant portion of our anticipated future cash flows to reduce our outstanding debt. We believe that our completed and planned capital improvements will result in increased productivity and cash flows. Furthermore, we do not anticipate having to undertake significant additional capital improvements beyond our announced program over the next several years. We believe that our improved cash flows will enable us to repay our debt more quickly, increase our earnings and enhance shareholder value.

Our Reorganization and Our Sponsor

        On August 30, 2002, we consummated a pre-arranged plan of reorganization, which was prompted by liquidity issues raised by change-in-control provisions in our former debt instruments, as discussed below.

        Our former owners believed that the proposed acquisition of the stock of Consumers U.S., Inc., our former holding company, by Owens-Brockway Glass Container Inc., a wholly owned subsidiary of Owens-Illinois Group, Inc., would trigger a "change in control" as defined in the indentures governing our 11.25% first mortgage notes due 2005, which we refer to as our first mortgage notes, and our 9.875% senior notes due 2008, which we refer to as our senior notes. A "change in control" may also have occurred upon the change of ownership of shares of stock of Consumers Packaging Inc., our former indirect parent company, or its affiliates. Upon a "change in control," we would have been required to make an offer to repurchase all of the first mortgage notes and the senior notes at 101% of their outstanding principal amount plus accrued and unpaid interest. We did not have the cash or liquidity available to make this repurchase offer. The failure to make the offer would have resulted in

4



an event of default under the indentures that would have given the noteholders the right to accelerate the debt and would have also triggered a cross-default under our former credit facility and various equipment leases.

        Some of the benefits from our reorganization included:

    A strong equity sponsor, as well as a new board of directors, more effective corporate governance and a refocused and dedicated management team with appropriate incentives and a vested interest in the success of our company.

    Execution of an agreement with the Pension Benefit Guaranty Corporation, or PBGC, which we refer to as the PBGC Agreement, which eliminated all of our past-service pension liabilities, replaced by a one-time payment of $20.75 million and a $10.0 million per year fixed payment obligation to the PBGC for ten years.

    Consummation of an agreement with our union employees, which allowed us to enter into multi-employer pension plans that provide for benefits for future service only, so that our benefit obligation is now a fixed contribution obligation rather than a fixed benefit obligation, thereby eliminating market risk.

    Reduction of our retiree medical obligations by approximately $24.4 million.

    Elimination of related party and third party claims and the settlement of our shareholder derivative lawsuit and other disputes.

Our Sponsor

        As part of our reorganization, Cerberus Capital Management, L.P., or Cerberus, a leading New York investment management firm, through certain Cerberus-affiliated funds and managed accounts, invested in our Company. Cerberus is an active worldwide investor with approximately $9.0 billion of capital under management. Cerberus participates in corporate restructurings, recapitalizations, buyouts and growth financings.


        Our principal executive offices are located at One Anchor Plaza, 4343 Anchor Plaza Parkway, Tampa, Florida 33634-7513. Our telephone number is (813) 884-0000.

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THE OFFERING

Common stock offered by us   7,500,000 shares(1)

Common stock to be outstanding after this offering

 

23,382,354 shares(1)(2)(3)

Over-allotment option

 

1,125,000 shares

Use of proceeds

 

We will receive net proceeds from the offering of approximately $118.1 million. We intend to use the net proceeds to redeem all of our series C participating preferred stock, including accrued and unpaid dividends thereon and to fund working capital and for general corporate purposes. See "Use of Proceeds."

Dividend policy

 

Commencing in 2004, we intend to pay an annual cash dividend per share on our common stock. We have yet to determine the amount of the dividend and the timing of when such a dividend will be payable. The payment of dividends will be at the discretion of our board of directors and will depend on, among other things, our results of operations, cash requirements, financial condition, contractual restrictions, provisions of applicable law and other factors that our board of directors may deem relevant. We cannot assure you that any dividends will be paid, or that, if paid, dividends will be at the same level in future periods. See "Risk Factors—Risks Related to the Offering—We intend to pay dividends on our common stock, subject to the instruments governing our indebtedness which contain various covenants limiting our ability to do so" and "Dividend Policy."

Proposed Nasdaq National Market symbol

 

"AGCC"

Risk factors

 

For a discussion of certain risks relating to our company, its business and an investment in our common stock, see "Risk Factors."

(1)
Excludes the possible issuance of up to 1,125,000 additional shares of common stock pursuant to the exercise of the underwriters' over-allotment option.

(2)
Includes shares of common stock that will be issued in connection with the redemption of our series C participating preferred stock. See "Certain Relationships and Related Transactions—Issuance and Redemption of Capital Stock" and "Description of Capital Stock—Series C Participating Preferred Stock."

(3)
Excludes outstanding options to purchase 337,500 shares of common stock at an exercise price of $2.33 per share that were granted in January 2003 and options to purchase an additional 472,503 shares of common stock to be granted upon the consummation of this offering at an exercise price per share equal to the initial public offering price per share.

6



Summary Historical and Unaudited Pro Forma Financial Data

        The following table presents certain audited and unaudited historical financial data derived from our financial statements and unaudited pro forma financial data of our company and should be read in conjunction with our financial statements, the notes thereto, "Management's Discussion and Analysis of Financial Condition and Results of Operations" and "Unaudited Pro Forma Financial Statements" included elsewhere in this prospectus.

        We have derived the summary historical financial data as of and for the six months ended June 30, 2003 and for the six months ended June 30, 2002 from our unaudited condensed financial statements, which include all adjustments, consisting only of normal recurring adjustments, that in our opinion are necessary for a fair presentation of our results for such periods. The results of operations for the interim periods are not necessarily indicative of the results for the full year.

        The historical information with respect to our company as of December 31, 2002 and 2001 and for the four months ended December 31, 2002, the eight months ended August 31, 2002 and the year ended December 31, 2001 has been derived from our financial statements, audited by PricewaterhouseCoopers LLP, independent accountants. These financial statements appear elsewhere in this prospectus.

        The historical information with respect to our company as of December 31, 2000 and for the year ended December 31, 2000 has been derived from our financial statements, which had previously been audited by Arthur Andersen LLP, independent public accountants. The financial statements for the year ended December 31, 2000 appear elsewhere in this prospectus. Arthur Andersen has not reissued its report for purposes of this offering. See "Risk Factors—Risks Related to the Offering—Our former use of Arthur Andersen as our independent accountants will limit your ability to seek recovery from them related to their work and may pose risk to us."

        Our financial statements as of and for periods subsequent to August 31, 2002 are referred to as the "reorganized company" statements. Our financial statements prior to that date are referred to as "predecessor company" statements. The financial statements for the eight months ended August 31, 2002 give effect to the restructuring and reorganization adjustments and the implementation of fresh start accounting. Our financial results for the year ended December 31, 2002 include two different bases of accounting and, consequently, after giving effect to the reorganization and fresh start adjustments, the financial statements of the reorganized company are not comparable to those of the predecessor company. Accordingly, the operating results and cash flows of the reorganized company and the predecessor company have been separately disclosed.

        Although the effective date of our plan of reorganization was August 30, 2002, for accounting purposes we have accounted for the reorganization as if it occurred on August 31, 2002. Accordingly, our historical financial information reflects the financial condition and results of operations of our predecessor company (prior to our reorganization) for all periods presented through August 31, 2002 and our reorganized company as of and subsequent to August 31, 2002.

        The unaudited pro forma as adjusted balance sheet as of June 30, 2003 gives effect to the issuance on August 5, 2003 of an additional $50.0 million aggregate principal amount of our senior secured notes, which we refer to as our additional notes, and the application of the proceeds therefrom, and to the sale by us of 7,500,000 shares of common stock in this offering at an assumed initial public offering price of $17.00 per share, the redemption of all of our series C participating preferred stock and the issuance of 2,382,354 shares of common stock in connection with such redemption, in each case as if they had occurred on June 30, 2003.

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        The unaudited pro forma as adjusted statements of operations for the year ended December 31, 2002 and for the six months ended June 30, 2003 and 2002 give pro forma effect, in each case as if they had occurred on January 1, 2002, to:

        (i) our reorganization and transactions directly related thereto, including:

      the repayment of $50.0 million aggregate principal amount of our senior notes, which occurred on August 31, 2002;

      borrowings under our $20.0 million term loan facility, which were made on August 30, 2002;

      the PBGC Agreement;

      the application of fresh start accounting, which consists of the revaluation of certain of our assets and liabilities; and

      the elimination of certain non-recurring charges that were directly associated with the reorganization;

        (ii) the issuance of $300.0 million aggregate principal amount of our senior secured notes and the application of the proceeds therefrom including:

      the repayment of $150.0 million of indebtedness under the first mortgage notes and $20.0 million under the senior secured term loan; and

      termination of certain equipment leases by purchasing from the lessors the equipment leased thereunder;

        (iii) the issuance of the additional notes, and the application of the proceeds therefrom; and

        (iv) a 3 for 2 split of our common stock to occur prior to the offering, the sale by us of 7,500,000 shares of our common stock in this offering at an assumed initial public offering price of $17.00 per share, the redemption of all of our series C participating preferred stock and the issuance of 2,382,354 shares of common stock in connection with such redemption.

8


        The unaudited pro forma as adjusted data are not necessarily indicative of our results of operations or financial position had these transactions taken place on the dates indicated and are not intended to project our results of operations or financial position for any future period or date.

 
  Predecessor Company
  Reorganized Company
  Pro Forma As Adjusted
 
 
  Years Ended December 31,
  Eight Months
Ended
August 31,
2002

  Six Months
Ended
June 30,
2002

  Four Months
Ended
December 31,
2002

  Six Months
Ended
June 30,
2003

  Year
Ended
December 31,
2002

  Six Months
Ended
June 30,
2002

  Six Months
Ended
June 30,
2003

 
 
  2000
  2001
 
 
  (dollars in thousands)

 
Statement of Operations Data:                                                        
Net sales   $ 629,548   $ 702,209   $ 504,195   $ 378,260   $ 211,379   $ 349,225   $ 715,574   $ 378,260   $ 349,225  
Cost of products sold     603,061     658,641     451,619     340,671     192,434     320,989     640,214     338,823     320,744  
Selling and administrative expenses     33,222     28,462     19,262     15,224     9,683     13,466     28,945     15,224     13,466  
Restructuring, net(1)             (395 )   1,429                      
Related party provisions and charges(2)         35,668                              
   
 
 
 
 
 
 
 
 
 
Income (loss) from operations     (6,735 )   (20,562 )   33,709     20,936     9,262     14,770     46,415     24,213     15,015  
Reorganization items, net(3)             47,389     (2,700 )                    
Other income (expense), net     5,504     106     673     483     450     (224 )   1,123     483     (224 )
Interest expense(4)     (31,035 )   (30,612 )   (17,948 )   (13,974 )   (10,381 )   (25,138 )   (46,816 )   (23,601 )   (23,563 )
   
 
 
 
 
 
 
 
 
 

Net income (loss)

 

$

(32,266

)

$

(51,068

)

$

63,823

 

$

4,745

 

$

(669

)

$

(10,592

)

$

722

 

$

1,095

 

$

(8,772

)
   
 
 
 
 
 
 
 
 
 
Basic net income (loss) per share applicable to common stock   $ (8.82 ) $ (12.40 ) $ 11.37   $ 0.12   $ (0.41 ) $ (1.70 ) $ 0.03   $ 0.05   $ (0.38 )
   
 
 
 
 
 
 
 
 
 
Basic weighted average number of common shares outstanding     5,251,356     5,251,356     5,251,356     5,251,356     9,000,000     9,000,000     23,382,354     23,382,354     23,382,354  
   
 
 
 
 
 
 
 
 
 
Diluted net income (loss) per share applicable to common stock   $ (8.82 ) $ (12.40 ) $ 1.89   $ 0.12   $ (0.41 ) $ (1.70 ) $ 0.03   $ 0.05   $ (0.38 )
   
 
 
 
 
 
 
 
 
 
Diluted weighted average number of common shares outstanding     5,251,356     5,251,356     33,805,651     5,251,356     9,000,000     9,000,000     23,382,354     23,382,354     23,382,354  
   
 
 
 
 
 
 
 
 
 
Other Financial Data:                                                        
Depreciation and amortization   $ 54,900   $ 54,024   $ 35,721   $ 27,994   $ 18,011   $ 33,409   $ 61,393   $ 32,323   $ 34,011  
Capital expenditures     39,805     41,952     42,654     37,256     28,666     56,183     71,320     37,256     56,183  
Adjusted EBITDA(5)     49,508     69,584     69,134     50,465     27,345     48,133     107,979     56,642     48,980  

 


 

 


 

 


 

 


 

 


 

 


 

 


 

 


 

At June 30, 2003


 
Balance Sheet Data (at end of period):
   
   
   
   
   
   
   
  Actual
  Pro Forma
As Adjusted

 
 
   
   
   
   
   
   
   
  (dollars in thousands)

 
Cash and cash equivalents                                             $ 320   $ 50,502  
Working capital(6)                                               82,381     82,381  
Total assets                                               656,169     706,851  
Total debt(7)                                               421,231     436,599  
Total stockholders' equity                                               60,363     103,450  

9



(1)
We recorded a net gain for restructuring of $395 for the eight months ended August 31, 2002. The significant components of this net gain included: professional fees of $10,068; direct costs of the restructuring of $8,344; savings attributable to the retiree benefit plan modification of ($24,432); and a first mortgage note holder consent fee of $5,625. Restructuring, net in the six months ended June 30, 2002 consists of professional fees.

(2)
For 2001, represents the write-off of a receivable from Consumers Packaging Inc. and affiliates of $18,221 and the write-off of an advance to G&G Investments of $17,447.

(3)
Reorganization items, net for the eight months ended August 31, 2002 consist of a net gain for fresh start adjustments of $49,908 and expenses incurred in our Chapter 11 proceedings of $2,519, comprised of: $2,450 of debtor-in-possession facility fees; $1,687 of professional fees; $1,276 of deferred financing fees written off relating to our senior notes, which were repaid on August 30, 2002; and a credit of $2,894 for the reversal of interest expense relating to our senior notes. Reorganization items, net for the six months ended June 30, 2002 consist of $2,450 of debtor-in-possession facility fees and $250 of professional fees.

(4)
Interest expense for the six months ended June 30, 2003 includes a $4.3 million charge for the write-off of deferred financing fees and other payments related to debt repaid with proceeds of the offering of $300.0 million of our 11% senior secured notes due 2013, which we refer to as our senior secured notes. Interest expense for 2000 includes a $1.3 million charge for the write-off of deferred financing fees resulting from the refinancing of a revolving credit facility.

(5)
Adjusted EBITDA is an amount equal to net income (loss) plus restructuring, net, related party provisions and charges, reorganization items, net, interest expense, income taxes, depreciation and amortization, (gain) loss on the sale of fixed assets and other noncash items. Adjusted EBITDA is not a presentation made in accordance with generally accepted accounting principles (GAAP) and is not intended to present a superior measure of financial condition or profitability from those determined under GAAP. Adjusted EBITDA is a primary component of the fixed charge coverage financial covenant under our revolving credit facility and master lease agreement. Adjusted EBITDA, as defined in those agreements, is calculated below. We are required to maintain a fixed charge coverage ratio (Adjusted EBITDA divided by fixed charges) of 0.9:1.0 through September 30, 2003 and 1.0:1.0 thereafter. Not maintaining the required fixed charge coverage is a default under those agreements. The actual fixed charge coverage ratio for each of the four quarters ended December 31, 2002 and June 30, 2003 (the periods under which the agreements were outstanding) was 1.06 and 1.08, respectively. Although our management uses this measure, it is not necessarily comparable to other similarly titled captions of other companies due to differences in methods of calculation.

 
  Predecessor Company
  Reorganized Company
  Pro Forma As Adjusted
 
 
  Years Ended December 31,
   
   
   
   
   
   
   
 
 
  Eight Months
Ended
August 31,
2002

  Six Months
Ended
June 30,
2002

  Four Months
Ended
December 31,
2002

  Six Months
Ended
June 30,
2003

  Year
Ended
December 31,
2002

  Six Months
Ended
June 30,
2002

  Six Months
Ended
June 30,
2003

 
 
  2000
  2001
 
 
  (dollars in thousands)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
Net income (loss)   $ (32,266 ) $ (51,068 ) $ 63,823   $ 4,745   $ (669 ) $ (10,592 ) $ 722   $ 1,095   $ (8,772 )
Adjustments:                                                        
  Restructuring, net             (395 )   1,429                      
  Related party provisions and charges         35,668                              
  Reorganization items, net             (47,389 )   2,700                      
  Interest expense     31,035     30,612     17,948     13,974     10,381     25,138     46,816     23,601     23,563  
  Depreciation and amortization     54,900     54,024     35,721     27,994     18,011     33,409     61,393     32,323     34,011  
  (Gain) loss on fixed asset sales     (4,161 )   (495 )   90     62     (7 )   292     83     62     292  
  Other noncash items         843     (664 )   (439 )   (371 )   (114 )   (1,035 )   (439 )   (114 )
   
 
 
 
 
 
 
 
 
 
Adjusted EBITDA   $ 49,508   $ 69,584   $ 69,134   $ 50,465   $ 27,345   $ 48,133   $ 107,979   $ 56,642   $ 48,980  
   
 
 
 
 
 
 
 
 
 
(6)
Working capital is defined as total current assets, less cash, minus total current liabilities, less borrowings under our revolving credit facility and the current portion of long-term debt. Working capital as defined here is not a presentation made in accordance with GAAP and is not intended to present a superior measure of financial condition or liquidity from those determined under GAAP. Although our management uses this measure, it is not necessarily comparable to other similarly titled captions of other companies due to differences in methods of calculation.

(7)
Total debt as of December 31, 2002 and June 30, 2003 includes our obligations under the PBGC Agreement.

10



RISK FACTORS

        In addition to the other information set forth in this prospectus, you should carefully consider the following factors before making an investment decision. The following risks could materially harm our business, financial condition or future results. If that occurs, the trading price of our common stock could decline, and you could lose all or part of your investment.

Risks Related to Our Indebtedness and Our Business

        Our substantial debt could limit our flexibility, adversely affect our financial health and the price of our common stock.

        We have a substantial amount of debt. As of June 30, 2003, we had approximately $421.2 million of debt, which includes $38.4 million outstanding under our revolving credit facility. As of June 30, 2003, we had $45.7 million of additional borrowing capacity under our revolving credit facility. In addition, on August 5, 2003, we issued another $50.0 million aggregate principal amount of senior secured notes, the proceeds of which were used to pay off the advances outstanding under our revolving credit facility pending the ultimate use of the proceeds to fund our capital improvement projects. The terms of these additional notes have the same terms as the $300.0 million aggregate principal amount of senior secured notes that we issued on February 7, 2003, except that the additional notes currently are subject to certain restrictions on transfer. Excluding amounts outstanding under our revolving credit facility, which are expected to fluctuate from time to time, our debt service requirements under our current debt instruments for the six months ended December 31, 2003 and for the full year of 2004 are expected to be approximately $25.8 million and $55.0 million, respectively, in the aggregate.

        Our substantial debt could have important consequences to you. For example, it could:

    make it difficult for us to satisfy our debt obligations;

    make us vulnerable to general adverse economic and industry conditions;

    limit our ability to obtain additional financing for working capital, capital expenditures, raw materials, natural gas hedging, product development efforts and other general corporate requirements;

    expose us to interest rate fluctuations because the interest on the debt under our revolving credit facility is at a variable rate;

    require us to dedicate a substantial portion of our cash flow from operations to payments on our debt, thereby reducing the availability of our cash flow for operations and other purposes;

    limit our flexibility in planning for, or reacting to, changes in our business and the industry in which we operate; and

    place us at a competitive disadvantage compared to competitors that may have proportionately less debt.

        In addition, our ability to make scheduled payments or refinance our obligations depends on our successful financial and operating performance. Our operating performance may not be able to generate sufficient cash flow, or our capital resources may not be sufficient to permit payment of our debt obligations in the future. Our financial and operating performance, cash flow and capital resources depend upon prevailing economic conditions and certain financial, business and other factors, many of which are beyond our control. These factors include, among others:

    economic and competitive conditions, and various demand factors affecting the rigid packaging industry and specifically, the glass container segment;

11


    operating difficulties, equipment failures, increased operating costs or pricing pressures we may experience;

    increased raw material and natural gas costs; and

    delays in implementing any strategic projects.

        If our cash flow and capital resources are insufficient to fund our debt service obligations, we may be forced to reduce or delay scheduled expansion and capital expenditures, sell material assets or operations, obtain additional capital or restructure our debt. In the event that we are required to dispose of material assets or operations or restructure our debt to meet our debt service and other obligations, it may have an adverse effect on our business and the price of our common stock.

        We may incur substantial additional indebtedness in the future, including under our revolving credit facility. Our incurrence of additional indebtedness would intensify the risks described above.

        The instruments governing our indebtedness contain various covenants limiting the discretion of our management in operating our business.

        The indenture pertaining to our senior secured notes and our credit facilities contain various restrictive covenants that limit our management's discretion in operating our business. In particular, these agreements limit our ability to, among other things:

    incur additional debt or guarantee obligations;

    grant liens on assets;

    pay dividends or make distributions on our capital stock or redeem, repurchase or retire our capital stock;

    make investments or acquisitions;

    sell assets;

    engage in transactions with affiliates; and

    merge, consolidate or transfer substantially all of our assets.

        In addition, our credit facilities also require us to maintain certain financial ratios and limit our ability to make capital expenditures.

        If we fail to comply with the restrictions in the indenture pertaining to our senior secured notes or our credit facilities or any other current or future financing agreements, a default may allow the creditors under the relevant instruments, under certain circumstances, to accelerate the related debt and to exercise their remedies thereunder, which will typically include the right to declare the principal amount of such debt, together with accrued and unpaid interest and other related amounts, immediately due and payable, to exercise any remedies such creditors may have to foreclose on any of our assets that are subject to liens securing such debt and to terminate any commitments they had made to supply us with further funds. Moreover, any of our other debt that has a cross-default or cross-acceleration provision that would be triggered by such default or acceleration would also be subject to acceleration upon the occurrence of such default or acceleration. An acceleration of the obligations under our credit facilities would constitute a default under the indenture pertaining to our senior secured notes. This may have an adverse effect on our business and the price of our common stock.

        We face significant competition from other glass container producers, as well as from makers of alternative forms of packaging, and our products are subject to consumer taste.

        The glass container industry is a segment of the rigid packaging industry and is a mature, low-growth industry. We and the other glass container manufacturers compete on the basis of price, quality, reliability of delivery and general customer service. Our principal competitors are Owens-

12



Illinois and Saint-Gobain Containers Co., a wholly owned subsidiary of Compagnie de Saint-Gobain. These competitors are larger and have greater financial and other resources than us. If we are unable to continue to compete successfully with them, our operating performance and the price of our common stock could be adversely effected.

        In addition to competing directly with Owens-Illinois and Saint-Gobain in the glass container segment of the rigid packaging industry, we also compete indirectly with manufacturers of other forms of rigid packaging, such as aluminum cans and plastic containers. The other forms of rigid packaging compete with glass containers principally on the basis of quality, price, availability and consumer preference. We believe that the use of glass containers for alcoholic and non-alcoholic beverages is subject to consumer taste. Our products may not continue to be preferred by our customers' end-users and consumer preference may shift from glass containers to non-glass containers. A material shift in consumer preference away from glass containers, or competitive pressures from our direct and indirect competitors, could result in a decline in sales volume or pricing pressure and, as a result, our operating performance and the price of our common stock could be adversely effected.

        Anheuser-Busch Companies is our largest customer; the loss of Anheuser-Busch as a customer would adversely impact our operating performance.

        Anheuser-Busch, our largest customer, accounted for approximately 43.6%, 36.3% and 32.7% of our net sales for 2002, 2001 and 2000, respectively, and is expected to account for an even larger percentage of our net sales in 2003. Our 2002 net sales to Anheuser-Busch were made pursuant to two supply agreements. One agreement, which we refer to as the Southeast Contract, covers all the bottles required for Anheuser-Busch's Jacksonville, Florida and Cartersville, Georgia breweries. The Southeast Contract extends through 2005 and contains two consecutive two-year options for Anheuser-Busch to renew the agreement. The other agreement, which also extends through 2005, covers the remainder of our sales to Anheuser-Busch. Both agreements may be terminated by Anheuser-Busch prior to December 31, 2005 in certain limited circumstances. The loss of Anheuser-Busch as a customer or a material reduction in Anheuser-Busch's bottle requirements would adversely effect our operating performance and the price of our common stock.

        In addition to Anheuser-Busch, our customers are concentrated; the failure to maintain our relationships with our largest customers would adversely affect our operating performance.

        Our ten largest customers, including Anheuser-Busch, accounted for approximately 75.4% of our net sales for 2002. We cannot assure you that we will be able to maintain these relationships. We do not have any written agreements with five of our twenty-five largest customers for 2002 (comprising 10.4% of our net sales for 2002). In addition, an agreement with one of our twenty-five largest customers for 2002 (comprising 2.3% of our net sales for 2002) will expire during 2003. This expiring contract may not be renewed upon its expiration or the terms of any renewal may not be as favorable to us as the terms of the current contract. We recently entered into a multi-year supply agreement effective January 1, 2004 with Snapple Beverage Group, Inc. and Mott's Inc., affiliates of Cadbury Schweppes plc, to supply substantially all of their requirements for 16 oz. Snapple bottles and Nantucket Nectars and Yoo-hoo bottles, as well as for several Mott's items. Some of our customer contracts are subject to early termination by our customers in certain circumstances, including upon our material breach of such agreements. In 2002, we lost a customer responsible for approximately 3.9% of our 2001 net sales; although we were able to replace these sales, we may not be able to replace sales to other lost customers in the future. The loss of a number of our larger customers, a significant reduction in sales to these customers or a significant change in the commercial terms of our relationship with these customers could adversely effect our operating performance and the price of our common stock.

13



        Natural gas, the principal fuel we use to manufacture our products, is subject to widely fluctuating prices.

        Increases in the price of natural gas adversely affect our costs and margins. Since 2000, closing prices for natural gas have fluctuated significantly from a low of $1.830 per million BTUs, or MMBTU, in October 2001 to a high of $9.978 per MMBTU in January 2001, compared to an average price of $2.238 per MMBTU from 1995 through 1999. Since the 2001 price peak, natural gas prices have remained volatile. From January through September 2003, natural gas prices have closed at between $4.693 and $9.133 per MMBTU, with the high being March 2003 and the low being August 2003. Certain of our contracts with our customers incorporate price adjustments based on changes in the cost of natural gas, although the change in pricing may lag behind the cost we incur to obtain natural gas. We have no way of predicting to what extent natural gas prices will rise in the future. Any significant increase could adversely impact our margins and operating performance and, accordingly, the price of our common stock.

        Hostilities in the Middle East or elsewhere may adversely impact energy costs.

        An outbreak or escalation of hostilities between the United States and any foreign power and, in particular, a prolonged armed conflict in the Middle East, could result in a real or perceived shortage of oil and/or natural gas, which could result in an increase in the cost of natural gas prices or energy generally. See "—Natural gas, the principal fuel we use to manufacture our products, is subject to widely fluctuating prices."

        Many factors could adversely affect the successful completion of our planned capital improvements projects.

        We are in the process of implementing certain capital improvement projects for our company. See "Business—Business Strategy—Continue to reduce costs through productivity and process improvements." Completion of these projects will entail significant risks, such as unforeseen construction, scheduling or engineering problems, unanticipated cost increases or disruption to existing operations. The failure of any project to be completed on time or within budget, or the failure of any project to generate the operational benefits originally contemplated, may adversely impact our operating performance and the price of our common stock.

        If we are unable to obtain our raw materials at favorable prices, it could adversely impact our operating performance.

        Sand, soda ash, limestone, cullet (reclaimed glass), corrugated packaging materials and energy are the principal raw materials we use. If temporary shortages due to disruptions in supply caused by weather, transportation, production delays or other factors require us to secure our raw materials from sources other than our current suppliers, we may not be able to do so on terms as favorable as our current terms or at all. In addition, material increases in the cost of any of these items on an industry-wide basis could have an adverse impact on our operating performance and cash flows if we are unable to pass on these increased costs to our customers. This may have an adverse effect on the price of our common stock.

        We are involved in a continuous manufacturing process with a high degree of fixed costs. Any interruption in the operations of our manufacturing facilities may impact our operating performance.

        During September 2002, we experienced approximately 15 days of unplanned plant downtime due to the need to perform emergency furnace repairs at two of our operating facilities. This unplanned downtime resulted in approximately $1.1 million of unabsorbed fixed costs that negatively impacted our results of operations for the period ended September 30, 2002 and lowered shipment volume and net sales in that period. These repairs were completed in September 2002 and the furnaces are currently operating. However, due to the extreme operating conditions inherent in some of our manufacturing

14



processes, we may incur similar unplanned business interruptions in the future and such interruptions may adversely impact our operating performance and the price of our common stock.

        To the extent that we experience any furnace breakdowns or similar manufacturing problems, we will be required to make capital expenditures and our liquidity may be impaired as a result of these expenditures.

        The seasonality of our business has an adverse effect on our liquidity in the first and fourth quarters.

        Demand for beer, iced tea and other beverages is stronger during the summer months. Because our shipment volume is typically higher in the second and third quarters, we usually build inventory during the fourth and first quarters. In addition, we have historically scheduled shutdowns of our plants for furnace rebuilds and machine repairs in the fourth and first quarters of the year to coincide with scheduled holiday and vacation time under our labor union contracts. These shutdowns, coupled with our contemporaneous inventory build-up, consume working capital and adversely affect our liquidity on a seasonal basis. This may have an adverse effect on the price of our common stock.

        Organized strikes or work stoppages by unionized employees may have an adverse effect on our operating performance and the price of our common stock.

        We are party to collective bargaining agreements that cover substantially all of our manufacturing employees. Our current collective bargaining agreements expire in 2005. If our unionized employees were to engage in a strike or other work stoppage prior to such expiration, or if we are unable to negotiate acceptable extensions of those agreements with labor unions resulting in a strike or other work stoppage by the affected workers, we could experience a significant disruption of operations and increased operating costs as a result of higher wages or benefits paid to union members, which could have an adverse impact on our operating performance and the price of our common stock.

        We are subject to various regulations that could impose substantial costs upon us and may adversely impact our operating performance and the price of our common stock.

        Our operations are subject to Federal, state and local laws and regulations that are designed to protect the environment, as well as the safety and health of workers. See "Business—Environmental and Other Governmental Regulations" for a discussion of certain of these laws and regulations. Such laws and regulations frequently change and state and local laws are different in every jurisdiction. Our operations and properties must comply with these legal requirements. In addition, we are required to obtain and maintain permits in connection with our glass- making operations.

        We have incurred, and expect to continue to incur, costs for our operations to comply with such legal requirements, and these costs could increase in the future. Many such legal requirements provide for substantial fines, orders (including orders to cease operations) and criminal sanctions for violations. Certain environmental legal requirements provide for strict, and under certain circumstances, joint and several liability for investigation and remediation of releases of hazardous substances into the environment and liability for related damages to natural resources. They may also impose liability for personal injury or property damage due to the presence of, or exposure to, hazardous substances. It is difficult to predict the future development of such laws and regulations or their impact on our business or results of operations. We anticipate that standards under these types of laws and regulations will continue to tighten and that compliance will require increased capital and other expenditures. A significant order or judgment against us, the loss of a significant permit or license or the imposition of a significant fine or any other liability in excess of, or not covered by, our reserves and/or our insurance could adversely impact our operating performance and the price of our common stock.

        In addition, legislation has been introduced at the federal, state and local levels requiring a deposit or tax, or imposing other restrictions, on the sale or use of certain containers, particularly beer and carbonated soft drink containers. Several states have enacted some form of deposit legislation, and others may in the future. The enactment of additional deposit laws or laws, such as mandatory

15



recycling rate requirements, that affect the cost structure of a particular segment or all of the packaging industry could adversely impact our operating performance and the price of our common stock.

        Our business may suffer if we do not retain our senior management.

        We depend on our senior management. The loss of services of any of the members of our senior management team could adversely affect our business until a suitable replacement can be found. There may be a limited number of persons with the requisite skills to serve in these positions and we may be unable to locate or employ such qualified personnel on acceptable terms.

Risks Related to the Offering

    Our controlling stockholders may take actions that conflict with your interests.

        Immediately following this offering, without giving effect to the exercise of the over-allotment option, a majority of the voting power of our capital stock will be held by affiliates of Cerberus, which we refer to herein as our majority stockholders. Accordingly, Cerberus controls the power to elect our directors, to appoint members of management and to approve all actions requiring the approval of the holders of our common stock, including adopting amendments to our certificate of incorporation and approving mergers, certain acquisitions or sales of all or substantially all of our assets, which could delay or prevent someone from acquiring or merging with us.

        Certain provisions of our charter documents and agreements and Delaware law could discourage, delay or prevent a merger or acquisition at a premium price.

        Our Amended and Restated Certificate of Incorporation and Bylaws contain provisions that:

    permit us to issue, without any further vote or action by the stockholders, up to 20,000,000 shares of preferred stock in one or more series and, with respect to each such series, to fix the number of shares constituting the series and the designation of the series, the voting powers (if any) of the shares of such series, and the preferences and relative, participating, optional and other special rights, if any, and any qualifications, limitations or restrictions, of the shares of the series; and

    limit stockholders' ability to call special meetings.

        These provisions may discourage, delay or prevent a merger or acquisition at a premium price.

        In addition, Section 203 of the Delaware General Corporation Law also imposes certain restrictions on mergers and other business combinations between us and any holder of 15% or more of our common stock. In addition, certain of our employment agreements and incentive plans provide for payments to be made to the employees thereunder if their employment is terminated in connection with a change of control, which could discourage, delay or prevent a merger or acquisition at a premium price. See "Management—Employee Plans" and "Description of Capital Stock—Provisions of Our Amended and Restated Certificate of Incorporation and Bylaws and Delaware Law That May Have an Anti-Takeover Effect."

        Furthermore, the indenture governing our senior secured notes requires us to give holders of the senior secured notes the opportunity to sell us their senior secured notes at 101% of their face amount plus accrued and unpaid interest in the event of a change of control. In addition, under our revolving credit facility, a change of control without the lender's consent may lead the lender to exercise certain remedies, such as acceleration of the loan and termination of its obligation to fund additional advances under our revolving credit facility. Our master lease agreement grants the lessor similar remedies in the event of a change of control without its consent. See "Description of Certain Indebtedness—Change of Control Offer."

16


        Your ability to sell the common stock may be limited by a number of factors; prices for the common stock may be volatile.

        Prior to this offering, you could not buy or sell our common stock publicly. An active public market for our common stock may not develop or be sustained after the offering. The price of our common stock will change after the offering. The market price of the common stock may fluctuate significantly in response to a number of factors, some of which are beyond our control, including:

    variations in operating results;

    changes in, or our ability to meet, financial estimates by securities analysts;

    changes in market valuations of companies in the glass container industry;

    announcements by us or our competitors relating to significant contracts or customers, acquisitions, strategic partnerships, joint ventures or capital commitments;

    our success or failure to implement our expansion plans;

    increases or decreases in reported holdings by insiders or mutual funds;

    additions or departures of key personnel;

    changes in dividend policy;

    future sales of common stock; and

    stock market price and volume fluctuations generally.

        If a substantial number of shares become available for sale and are sold in a short period of time, the market price of our common stock could decline.

        If our existing stockholders or option holders who exercise their options sell substantial amounts of our common stock in the public market following this offering, after the termination of the waiting period described in the lock-up agreements referred to below, the market price of our common stock could decrease significantly. The perception in the public market that our existing stockholders might sell shares of common stock could also depress our market price. Upon completion of this offering, we will have 23,382,354 shares of common stock outstanding, assuming no exercise of the underwriters' over-allotment option, of which 15,882,354 shares will be held by our current stockholders. Our majority stockholders have certain demand and piggyback registration rights. See "Certain Relationships and Related Transactions—Stockholders' Agreement." However, all of our current stockholders will be subject to the lock-up agreements with the underwriters described in "Underwriting" and will be subject to the Rule 144 holding period requirement described in "Shares Eligible for Future Sales." When the lock-up agreements expire, these shares and the shares underlying the options will become eligible for sale, in some cases subject to the requirements of Rule 144. The market price of shares of our common stock may drop significantly when the restrictions on resale by our existing stockholders lapse. A decline in the price of shares of our common stock might impede our ability to raise capital through the issuance of additional shares of our common stock or other equity securities.

        We intend to pay dividends on our common stock but may change our dividend policy; the instruments governing our indebtedness contain various covenants that may limit our ability to pay dividends.

        Commencing in 2004, we intend to pay an annual cash dividend per share on our common stock. We have yet to determine the amount of the dividend and the timing of when such a dividend will be payable. Our board of directors may, in its discretion, modify or repeal our dividend policy. Future dividends, if any, with respect to shares of our common stock will depend on, among other things, our results of operations, cash requirements, financial condition, contractual restrictions, provisions of applicable law and other factors that our board of directors may deem relevant. Accordingly, we cannot assure you that we will pay dividends at this level in the future or at all.

17



        The instruments governing our indebtedness contain various covenants which place limitations on the amount of dividends we may pay. The indenture governing our senior secured notes limits dividends on our common stock to no more than 6.0% per annum of the net cash proceeds received by us in all public equity offerings unless certain other financial measures are satisfied. In addition, our revolving credit agreement that we entered into on August 30, 2002, with Congress Financial Corporation (Central), as administrative agent and collateral agent for the lenders, Bank of America, N.A., as documentation agent for the lenders, and various financial institutions from time to time party thereto as lenders, which we refer to as our revolving credit agreement, requires that, on and during the 30 days immediately preceding the dividend payment date, no default or event of default exists thereunder, the dividend payment not violate the terms of any other agreements, the aggregate amount of excess availability under our revolving credit agreement be at least $10.0 million and the dividend be paid out of legally available funds.

        In addition, under Delaware law, our board of directors may declare dividends only to the extent of our "surplus" (which is defined as total assets at fair market value minus total liabilities, minus statutory capital), or if there is no surplus, out of our net profits for the then current and/or immediately preceding fiscal years.

        If you purchase shares of common stock sold in this offering, you will experience immediate dilution.

        If you purchase shares of our common stock in this offering, you will experience immediate dilution of $12.89 per share (assuming that the common stock is offered at $17.00, the midpoint of the range set forth on the cover page of the prospectus) because the price that you pay will be substantially greater than the net tangible book value per share of the shares you acquire based on the net tangible book value per share as of June 30, 2003. This dilution is due in large part to the fact that our earlier investors paid substantially less than the initial public offering price when they purchased their shares. You will experience additional dilution upon the exercise of stock options by employees or directors to purchase common stock and the issuance of restricted stock, if any, to our employees or directors under our equity incentive plan. Through September 5, 2003, we granted 337,500 stock options to purchase our common stock at an average exercise price of $2.33 per share. Upon consummation of this offering, we intend to grant options to purchase an additional 472,503 shares of common stock at an exercise price that is the same as the initial public offering price.

        Our former use of Arthur Andersen as our independent public accountants will limit your ability to seek recovery from them related to their work and may pose risk to us.

        In June 2002, Arthur Andersen was convicted of federal obstruction of justice charges in connection with its destruction of documents related to Enron Corp. and subsequently ceased conducting business. In order to include audited financial statements in a registration statement, we are required to obtain a consent from the independent public accountants who reported on the financial statements. Arthur Andersen cannot provide consents to include financial statements reported on by them in our registration statement. The report covering the financial statements for our 2000 fiscal year was previously issued by Arthur Andersen and has not been reissued by them. Because we are unable to obtain a consent from Arthur Andersen, you will be unable to sue Arthur Andersen under Section 11 of the Securities Act of 1933, or the Securities Act, for material misstatements or omissions, if any, in the registration statement and prospectus, including the financial statements covered by their previously issued reports. Because Arthur Andersen has ceased conducting business, it is unlikely that you would be able to recover damages from Arthur Andersen for any claim against them.

        If the Securities and Exchange Commission, or the SEC, no longer accepts financial statements audited by Arthur Andersen, this may affect our ability to access the public capital markets unless PricewaterhouseCoopers L.L.P., our current independent accounting firm, or another independent accounting firm, is able to audit the financial statements for our 2000 fiscal year in a registration statement. Any delay or inability to access the capital markets may have an adverse impact on our business.

18



FORWARD-LOOKING STATEMENTS

        This prospectus includes "forward-looking statements." Forward-looking statements include, without limitation, any statement that may predict, forecast, indicate or imply future results, performance or achievements, and may contain the words "believe," "anticipate," "expect," "estimate," "intend," "project," "will be," "will likely continue," "will likely result," or words or phrases of similar meaning including, among other things, statements concerning:

    our liquidity and capital resources;

    competitive pressures and trends in the glass container or food and beverage industries;

    prevailing interest rates;

    prices for energy, particularly natural gas, and other raw materials;

    enhanced financial performance as a result of capital improvements;

    dividend policy;

    legal proceedings and regulatory matters; and

    general economic conditions.

        Forward-looking statements involve risks and uncertainties, including, but not limited to, economic, competitive, governmental and technological factors outside of our control, that may cause actual results to differ materially from the forward-looking statements. These risks and uncertainties may include those discussed under the heading "Risk Factors." We operate in a changing environment in which new risk factors can emerge from time to time. It is not possible for management to predict all of these risks, nor can it assess the extent to which any factor, or a combination of factors, may cause actual results to differ materially from those contained in forward-looking statements. Given these risks and uncertainties, readers are cautioned not to place undue reliance on forward-looking statements.

19



USE OF PROCEEDS

        We will receive net proceeds from the offering of approximately $118.1 million (approximately $136.0 million if the underwriters exercise their over-allotment option in full), assuming that the common stock is offered at $17.00, the midpoint of the range set forth on the cover page of this prospectus, and after deducting underwriting discounts and commission and the estimated expenses of the offering. We intend to use the net proceeds to:

    redeem all of our series C participating preferred stock, including accrued and unpaid dividends thereon, which is currently held by affiliates of Cerberus, at a cost of approximately $82.8 million as of June 30, 2003 (or at a cost of approximately $85.3 million assuming that the redemption occurs on September 30, 2003); and

    fund working capital and for general corporate purposes.

20



DIVIDEND POLICY

        Commencing in 2004, we intend to pay an annual cash dividend per share on our common stock. We have yet to determine the amount of the dividend and the timing of when such a dividend will be payable.

        The instruments governing our indebtedness contain various covenants that limit the amount of dividends we may pay. The indenture governing our senior secured notes limits dividends on our common stock to no more than 6.0% per annum of the net cash proceeds received by us in all public equity offerings unless certain other financial measures are satisfied. In addition, our revolving credit agreement requires that on and during the 30 days immediately preceding the dividend payment date, no default or event of default exists thereunder, the dividend payment not violate the terms of any other agreements, the aggregate amount of excess availability under our revolving credit agreement be at least $10.0 million and the dividend be paid out of legally available funds.

        We have not paid dividends in the past on our common stock.

        For certain risks relating to our payment of dividends, see "Risk Factors—Risks Related to the Offering—We intend to pay dividends on our common stock but may change our dividend policy; the instruments governing our indebtedness contain various covenants that may limit our ability to pay dividends."

21



CAPITALIZATION

        The following table sets forth our capitalization as of June 30, 2003:

      on an actual basis;

      on a pro forma basis after giving effect to the issuance of the additional notes, and the application of the proceeds therefrom; and

      on a pro forma as adjusted basis after giving effect to the sale by us of 7,500,000 shares of common stock in this offering, at an assumed initial public offering price of $17.00 per share, the redemption of all of our series C participating preferred stock and the issuance of 2,382,354 shares of common stock in connection with such redemption, in each case as if they occured on June 30, 2003.

        You should read this table together with our unaudited financial information and the related notes thereto included elsewhere in this prospectus. For additional information regarding our outstanding indebtedness, see "Unaudited Pro Forma Financial Statements," "Management's Discussion and Analysis of Financial Condition and Results of Operations—Liquidity and Capital Resources" and "Description of Certain Indebtedness."

 
  As of June 30, 2003
 
 
  Actual
  Pro Forma
  Pro Forma
As Adjusted

 
 
  (dollars in thousands)

 
Cash and cash equivalents   $ 320   $ 15,188   $ 50,502  
   
 
 
 

Long-term debt (including current maturities):

 

 

 

 

 

 

 

 

 

 
  Revolving credit facility   $ 38,382   $   $  
  Senior secured notes(1)     300,000     353,750     353,750  
  Capital leases     19,965     19,965     19,965  
  Obligations under the PBGC Agreement     62,884     62,884     62,884  
   
 
 
 
  Total debt     421,231     436,599     436,599  
   
 
 
 

Stockholders' equity:

 

 

 

 

 

 

 

 

 

 
  Preferred stock, $0.01 par value;
    
actual and pro forma: 100,000 shares authorized;
        75,000 shares of series C, $0.01 par value, issued and outstanding;
    
pro forma as adjusted: 20,000,000 shares authorized and
            no shares issued and outstanding
    1     1      
  Common stock, $0.10 par value;
    
actual and pro forma: 21,000,000 shares authorized;
        9,000,000 shares issued and outstanding;
    
pro forma as adjusted: 60,000,000 shares authorized;
            23,382,354 issued and outstanding(2)
    900     900     2,338  
  Capital in excess of par value     78,349     78,349     120,749  
  Participation component of preferred stock     750     750      
  Accumulated deficit     (20,534 )   (20,534 )   (20,534 )
  Accumulated other comprehensive income     897     897     897  
   
 
 
 

Total stockholders' equity

 

 

60,363

 

 

60,363

 

 

103,450

 
   
 
 
 
 
Total capitalization

 

$

481,594

 

$

496,962

 

$

540,049

 
   
 
 
 

(1)
Includes the premium of $3.75 million received upon issuance of the additional $50.0 million senior secured notes.

(2)
Excludes outstanding options to purchase 337,500 shares of common stock at an exercise price of $2.33 per share that were granted in January 2003 and options to purchase an additional 472,503 shares of common stock to be granted upon consummation of this offering at an exercise price equal to the initial public offering price per share. All pro forma as adjusted share numbers contained herein give effect to the 3 for 2 stock split to be effected prior to the offering.

22



SELECTED HISTORICAL FINANCIAL DATA

        The following table presents certain audited and unaudited historical financial information of our company derived from our financial statements and should be read in conjunction with our financial statements, the notes thereto, and "Management's Discussion and Analysis of Financial Condition and Results of Operations" included elsewhere in this prospectus.

        We have derived the summary historical financial data as of and for the six months ended June 30, 2003 and for the six months ended June 30, 2002 from our unaudited condensed financial statements, which include all adjustments, consisting only of normal recurring adjustments, that in our opinion are necessary for a fair presentation of our results for such periods. The results of operations for the interim periods are not necessarily indicative of the results for the full year.

        The historical information with respect to our company as of December 31, 2002 and 2001 and for the four months ended December 31, 2002, the eight months ended August 31, 2002 and the year ended December 31, 2001 has been derived from our financial statements, audited by PricewaterhouseCoopers LLP, independent accountants. These financial statements appear elsewhere in this prospectus.

        The historical information with respect to our company for the year ended December 31, 2000 has been derived from our audited financial statements, which had previously been audited by Arthur Andersen, independent public accountants. These financial statements appear elsewhere in this prospectus. Arthur Andersen has not reissued its report for purposes of the offering. The historical information with respect to our company as of December 31, 2000, 1999 and 1998 and for the years ended December 31, 1999 and 1998 has been derived from our audited financial statements, which had previously been audited by Arthur Andersen. See "Risk Factors—Risks Related to the Offering—Our former use of Arthur Andersen as our independent public accountants will limit your ability to seek recovery from them related to their work and may pose risk to us."

        Our financial statements as of and for periods subsequent to August 31, 2002 are referred to as the "reorganized company" statements. Our financial statements prior to that date are referred to as "predecessor company" statements. The financial statements for the eight months ended August 31, 2002 give effect to the restructuring and reorganization adjustments and the implementation of fresh start accounting. Our financial results for the year ended December 31, 2002 include two different bases of accounting and, consequently, after giving effect to the reorganization and fresh start adjustments, the financial statements of the reorganized company are not comparable to those of the predecessor company. Accordingly, the operating results and cash flows of the reorganized company and the predecessor company have been separately disclosed.

23


 
  Predecessor Company
  Reorganized Company
 
 
  Years Ended December 31,
  Eight Months
Ended
August 31,
2002

  Six Months
Ended
June 30,
2002

  Four Months
Ended
December 31,
2002

  Six Months
Ended
June 30,
2003

 
 
  1998
  1999
  2000
  2001
 
 
  (dollars in thousands, except per share data)

 
Statement of Operations Data:                                                  

Net sales

 

$

643,318

 

$

628,728

 

$

629,548

 

$

702,209

 

$

504,195

 

$

378,260

 

$

211,379

 

$

349,225

 
Cost of products sold     594,256     582,975     603,061     658,641     451,619     340,671     192,434     320,989  
Selling and administrative expenses     30,246     28,465     33,222     28,462     19,262     15,224     9,683     13,466  
Restructuring, net(1)     4,400                 (395 )   1,429          
Related party provisions and charges(2)         9,600         35,668                  
   
 
 
 
 
 
 
 
 
  Income (loss) from operations     14,416     7,688     (6,735 )   (20,562 )   33,709     20,936     9,262     14,770  
  Reorganization items, net(3)                     47,389     (2,700 )          
  Other income (expense), net     2,384     2,080     5,504     106     673     483     450     (224 )
  Interest expense(4)     (26,570 )   (27,279 )   (31,035 )   (30,612 )   (17,948 )   (13,974 )   (10,381 )   (25,138 )
   
 
 
 
 
 
 
 
 

Net income (loss)

 

$

(9,770

)

$

(17,511

)

$

(32,266

)

$

(51,068

)

$

63,823

 

$

4,745

 

$

(669

)

$

(10,592

)
   
 
 
 
 
 
 
 
 

Basic net income (loss) per share applicable to common stock

 

$

(5.12

)

$

(5.93

)

$

(8.82

)

$

(12.40

)

$

11.37

 

$

0.12

 

$

(0.41

)

$

(1.70

)
   
 
 
 
 
 
 
 
 

Basic weighted average number of common shares outstanding

 

 

4,455,466

 

 

5,251,356

 

 

5,251,356

 

 

5,251,356

 

 

5,251,356

 

 

5,251,356

 

 

9,000,000

 

 

9,000,000

 
   
 
 
 
 
 
 
 
 

Diluted net income (loss) per share applicable to common stock

 

$

(5.12

)

$

(5.93

)

$

(8.82

)

$

(12.40

)

$

1.89

 

$

0.12

 

$

(0.41

)

$

(1.70

)
   
 
 
 
 
 
 
 
 

Diluted weighted average number of common shares outstanding

 

 

4,455,466

 

 

5,251,356

 

 

5,251,356

 

 

5,251,356

 

 

33,805,651

 

 

5,251,356

 

 

9,000,000

 

 

9,000,000

 
   
 
 
 
 
 
 
 
 
Other Financial Data:                                                  
Depreciation and amortization   $ 52,155   $ 51,942   $ 54,900   $ 54,024   $ 35,721   $ 27,994   $ 18,011   $ 33,409  
Capital expenditures     42,297     53,963     39,805     41,952     42,654     37,256     28,666     56,183  
Adjusted EBITDA(5)     73,355     70,208     49,508     69,584     69,134     50,465     27,345     48,133  

Balance Sheet Data (at end of period):

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 
Cash and cash equivalents   $ 4,106   $ 5,278   $ 4,532   $ 416               $ 351   $ 320  
Working capital(6)     95,830     52,344     65,248     56,143                 43,428     82,381  
Total assets     640,962     613,037     620,807     530,584                 556,397     656,169  
Total debt(7)     253,922     253,132     269,279     259,435                 298,801     421,231  
Redeemable preferred stock     66,643     70,830     76,428     82,026                      
Total stockholders' equity (deficit)     67,938     46,187     (4,626 )   (124,041 )               76,499     60,363  

(1)
We recorded a net gain for restructuring of $395 for the eight months ended August 31, 2002. The significant components of this net gain included: professional fees of $10,068; direct costs of the restructuring, net of $8,344; savings attributable to the retiree benefit plan modification of ($24,432); and a first mortgage note holder consent fee of $5,625. Restructuring, net in the six months ended June 30, 2002 consist of professional fees. We recorded a restructuring charge in 1998 as a result of one furnace and one machine being removed from service.

(2)
For 2001, represents the write-off of a receivable from Consumers Packaging and affiliates of $18,221 and the write-off of an advance to G&G Investments of $17,447. For 1999, represents our allocable portion of the write-off of costs relating to a software system.

(3)
Reorganization items, net in the eight months ended August 31, 2002 consist of a net gain for fresh start adjustments of $49,908 and expenses incurred in our Chapter 11 proceedings of $2,519, comprised of: $2,450 of debtor-in-possession facility fees; $1,687 of professional fees; $1,276 of deferred financing fees written off relating to our senior notes, which were repaid on August 30, 2002; and a credit of $2,894 for the reversal of interest expense relating to our senior notes. Reorganization items, net for the six months ended June 30, 2002 consist of $2,450 of debtor-in-possession facility fees and $250 of professional fees.

(4)
Interest expense for the six months ended June 30, 2003 includes a $4.3 million charge for the write-off of deferred financing fees and other payments related to debt repaid with proceeds of the initial $300.0 million offering of our senior secured notes. Interest expense for 2000 includes a $1.3 million charge for the write-off of deferred financing fees resulting from the refinancing of a revolving credit facility.

24


(5)
Adjusted EBITDA is an amount equal to net income (loss) plus restructuring, net, related party provisions and charges, reorganization items, net, interest expense, income taxes, depreciation and amortization, (gain) loss on the sale of fixed assets and other noncash items. Adjusted EBITDA is not a presentation made in accordance with generally accepted accounting principles and is not intended to present a superior measure of financial condition or profitability from those determined under GAAP. Adjusted EBITDA is a primary component of the fixed charge coverage financial covenant under our revolving credit facility and master lease agreement. Adjusted EBITDA, as defined in those agreements, is calculated below. We are required to maintain a fixed charge coverage ratio (Adjusted EBITDA divided by fixed charges) of 0.9:1.0 through September 30, 2003 and 1.0:1.0 thereafter. Not maintaining the required fixed charge coverage is a default under those agreements. The actual fixed charge coverage ratio for each of the four quarters ended December 31, 2002 and June 30, 2003 (the periods under which the agreements were outstanding) was 1.06 and 1.08, respectively. Although our management uses this measure, it is not necessarily comparable to other similarly titled captions of other companies due to differences in methods of calculation.

 
  Predecessor Company
  Reorganized Company
 
 
   
   
   
   
  Eight
Months
Ended
August 31,
2002

  Six
Months
Ended
June 30,
2002

  Four
Months
Ended
December 31,
2002

  Six
Months
Ended
June 30,
2003

 
 
  Years Ended December 31,
 
 
  1998
  1999
  2000
  2001
 
 
  (dollars in thousands)

 
          Net income (loss)   $ (9,770 ) $ (17,511 ) $ (32,266 ) $ (51,068 ) $ 63,823   $ 4,745   $ (669 ) $ (10,592 )
          Restructuring, net     4,400                 (395 )   1,429          
          Related party provisions and charges         9,600         35,668                  
          Reorganization items, net                     (47,389 )   2,700          
          Interest expense     26,570     27,279     31,035     30,612     17,948     13,974     10,381     25,138  
          Depreciation and amortization     52,155     51,942     54,900     54,024     35,721     27,994     18,011     33,409  
          (Gain) loss on fixed asset sales         (1,102 )   (4,161 )   (495 )   90     62     (7 )   292  
          Other noncash items                 843     (664 )   (439 )   (371 )   (114 )
   
 
 
 
 
 
 
 
 
          Adjusted EBITDA   $ 73,355   $ 70,208   $ 49,508   $ 69,584   $ 69,134   $ 50,465   $ 27,345   $ 48,133  
   
 
 
 
 
 
 
 
 
(6)
Working capital is defined as total current assets, less cash, minus total current liabilities, less borrowings under our revolving credit facility and the current portion of long-term debt. Working capital as defined here is not a presentation made in accordance with GAAP and is not intended to present a superior measure of financial condition or liquidity from those determined under GAAP. Although our management uses this measure, it is not necessarily comparable to other similarly titled captions of other companies due to differences in methods of calculation.

(7)
Total debt as of December 31, 2002 and June 30, 2003 includes our obligations under the PBGC Agreement.

25



UNAUDITED PRO FORMA FINANCIAL STATEMENTS

        Our reorganization was effective August 30, 2002. In accordance with Statement of Position 90-7, "Financial Reporting by Entities in Reorganization under the Bankruptcy Code," we adopted the provisions of fresh start accounting, which require, among other things, the allocation of the reorganization value to our assets in relation to their fair values. For accounting purposes, we have recorded the effects of our reorganization in our audited financial statements as if it occurred August 31, 2002.

        The unaudited pro forma balance sheet as of June 30, 2003 gives effect to the issuance of an additional $50.0 million aggregate principal amount of our senior secured notes and the application of the proceeds therefrom, in each case as if they had occurred on June 30, 2003. The unaudited pro forma as adjusted balance sheet as of June 30, 2003 is further adjusted to give effect to the sale by us of 7,500,000 shares of common stock in this offering at an assumed initial public offering price of $17.00 per share, the redemption of all of our series C participating preferred stock and the issuance of 2,382,354 shares of common stock in connection with such redemption, in each case as if they had occurred on June 30, 2003.

        The unaudited pro forma as adjusted statements of operations for the year ended December 31, 2002 and the six months ended June 30, 2002 and 2003 give pro forma effect, in each case as if they had occurred on January 1, 2002, to:

(i) our reorganization and transactions directly related thereto, including:

    the repayment of $50.0 million aggregate principal amount of the senior notes, which occurred on August 30, 2002;

    borrowings under our $20.0 million term loan facility, which were made on August 30, 2002;

    the PBGC Agreement;

    the application of fresh start accounting, which consists of the revaluation of certain of our assets and liabilities; and

    the elimination of certain non-recurring charges that were directly associated with the reorganization;

(ii) the issuance of $300.0 million aggregate principal amount of our senior secured notes and the application of the proceeds therefrom including:

    the repayment of $150.0 million of indebtedness under the first mortgage notes and $20.0 million under the senior secured term loan; and

    termination of certain equipment leases by purchasing from the lessors the equipment leased thereunder;

(iii) the issuance of the additional notes, and the application of the proceeds therefrom; and

(iv) a 3 for 2 split of our common stock to occur prior to the offering, the sale by us of 7,500,000 shares of our common stock in this offering at an assumed intitial public offering price of $17.00 per share, the redemption of all of our series C participating preferred stock and the issuance of 2,382,354 shares of common stock in connection with such redemption.

        The unaudited pro forma financial statements should be read in conjunction with our financial statements and notes thereto included elsewhere in this prospectus.

        The unaudited pro forma and pro forma as adjusted data are not necessarily indicative of our results of operations or financial position had these transactions taken place on the dates indicated and are not intended to project our results of operations or financial position for any future period or date.

26



UNAUDITED PRO FORMA BALANCE SHEET
AS OF JUNE 30, 2003

 
  Reorganized
Company

   
   
   
   
 
 
  Senior
Secured
Notes
Adjustments(1)

   
   
   
 
 
  June 30, 2003
As Reported

  Pro Forma
  Offering
Adjustments(2)

  Pro Forma
As Adjusted

 
 
  (dollars in thousands)

 
ASSETS                                
Current assets:                                
Cash and cash equivalents   $ 320   $ 14,868   (1) $ 15,188   $ 35,314   (2) $ 50,502  
Accounts receivable     44,462           44,462           44,462  
Inventories     132,287           132,287           132,287  
Other current assets     8,728           8,728           8,728  
   
 
 
 
 
 
  Total current assets     185,797     14,868     200,665     35,314     235,979  
Property, plant and equipment, net     448,531           448,531           448,531  
Other assets     14,601     500   (1)   15,101           15,101  
Intangible assets     7,240           7,240           7,240  
   
 
 
 
 
 
    $ 656,169   $ 15,368   $ 671,537   $ 35,314   $ 706,851  
   
 
 
 
 
 
LIABILITIES AND STOCKHOLDERS' EQUITY                                
Current liabilities:                                
Borrowings under revolving credit facility   $ 38,382   $ (38,382 )(1) $   $   $  
Current maturities of long-term debt     9,057           9,057           9,057  
Accounts payable     43,999           43,999           43,999  
Accrued expenses     19,791           19,791           19,791  
Accrued interest     13,755           13,755           13,755  
Accrued compensation and employee benefits     25,551           25,551           25,551  
   
 
 
 
 
 
  Total current liabilities     150,535     (38,382 )   112,153           112,153  
Notes and long-term capital leases     315,496           315,496           315,496  
Additional notes           53,750   (1)   53,750           53,750  
Long-term obligation to PBGC     58,296           58,296           58,296  
   
 
 
 
 
 
  Total long-term debt     373,792     53,750     427,542           427,542  
Long-term post-retirement liabilities     40,831           40,831           40,831  
Other long-term liabilities     30,648           30,648     (7,773 )(2)   22,875  
   
 
 
 
 
 
  Total liabilities     595,806     15,368     611,174     (7,773 )   603,401  
   
 
 
 
 
 
Stockholders' equity                                
    Preferred stock     1           1     (1 )(2)    
    Common stock     900           900     1,438   (2)   2,338  
    Participation component of preferred stock     750           750     (750 )(2)    
    Capital in excess of par value on preferred stock     74,249           74,249     (74,249 )(2)    
    Capital in excess of par value on common stock     4,100           4,100     116,649   (2)   120,749  
    Accumulated deficit     (20,534 )         (20,534 )         (20,534 )
    Accumulated other comprehensive income     897           897           897  
   
 
 
 
 
 
      60,363           60,363     43,087     103,450  
   
 
 
 
 
 
    $ 656,169   $ 15,368   $ 671,537   $ 35,314   $ 706,851  
   
 
 
 
 
 

See Notes to Unaudited Pro Forma Financial Statements.

27



UNAUDITED PRO FORMA STATEMENT OF OPERATIONS

YEAR ENDED DECEMBER 31, 2002

 
  Predecessor
Company

  Reorganized
Company

   
   
   
   
   
   
 
 
  Eight Months
Ended
August 31,
2002

  Four Months
Ended
December 31,
2002

  Pro Forma
Reorganization
Adjustments

  Pro Forma
Reorganized
Company

  Senior Secured Notes
Adjustments

  Pro Forma
  Offering
Adjustments

  Pro Forma
As Adjusted

 
 
  (dollars in thousands, except per share data)

 
Net sales   $ 504,195   $ 211,379   $   $ 715,574   $   $ 715,574   $   $ 715,574  
Costs and expenses:                                                  
  Cost of products sold     451,619     192,434     1,990   (a)   645,298     5,671   (e)   640,214           640,214  
                  (745) (b)         (10,755) (f)                  
  Selling and administrative expenses     19,262     9,683           28,945           28,945           28,945  
  Restructuring, net     (395 )       395   (c)                        
  Related party provisions and charges                                        
   
 
 
 
 
 
 
 
 
Income from operations     33,709     9,262     (1,640 )   41,331     5,084     46,415           46,415  
Reorganization items, net     47,389         (47,389 )(c)                        
Other income, net     673     450           1,123           1,123           1,123  
Interest expense     (17,948 )   (10,381 )   (4,341) (d)   (32,670 )   (8,988) (g)   (46,816 )         (46,816 )
                              (5,158) (h)                  
   
 
 
 
 
 
 
 
 
Net income (loss)   $ 63,823   $ (669 ) $ (53,370 ) $ 9,784   $ (9,062 ) $ 722   $   $ 722  
   
 
 
 
 
 
 
 
 
Preferred stock dividends   $ (4,100 ) $ (3,022 ) $ (2,291 )(i) $ (9,413 ) $   $ (9,413 ) $ (9,413 )(i) $  
   
 
 
 
 
 
 
 
 
Income (loss) applicable to common stock   $ 59,723   $ (3,691 )       $ 371         $ (8,691 )       $ 722  
   
 
       
       
       
 
Basic net income (loss) per share applicable to common stock   $ 11.37   $ (0.41 )       $ 0.04         $ (0.97 )       $ 0.03   (j)
   
 
       
       
       
 
Basic weighted average number of common shares outstanding     5,251,356     9,000,000           9,000,000           9,000,000           23,382,354   (j)
   
 
       
       
       
 
Diluted net income (loss) per share applicable to common stock   $ 1.89   $ (0.41 )       $ 0.04         $ (0.97 )       $ 0.03   (j)
   
 
       
       
       
 
Diluted weighted average number of common shares outstanding     33,805,651     9,000,000           9,000,000           9,000,000           23,382,354   (j)
   
 
       
       
       
 

See Notes to Unaudited Pro Forma Financial Statements.

28



UNAUDITED PRO FORMA STATEMENT OF OPERATIONS

SIX MONTHS ENDED JUNE 30, 2002

 
  Predecessor
Company

   
   
   
   
   
   
 
 
  Six Months
Ended
June 30,
2002

  Pro Forma
Reorganization
Adjustments

  Pro Forma
Reorganized
Company

  Senior Secured Notes
Adjustments

  Pro Forma
  Offering
Adjustments

  Pro Forma
As Adjusted

 
 
  (dollars in thousands, except per share data)

 
Net sales   $ 378,260   $   $ 378,260   $   $ 378,260   $   $ 378,260  
Costs and expenses:                                            
  Cost of products sold     340,671     1,494   (a)   341,365     2,835   (e)   338,823           338,823  
            (800 )(b)         (5,377 )(f)                  
  Selling and administrative expenses     15,224           15,224           15,224           15,224  
Restructuring, net     1,429     (1,429 )(c)                      
   
 
 
 
 
 
 
 
Income from operations     20,936     735     21,671     2,542     24,213           24,213  
Reorganization items, net     (2,700 )   2,700   (c)                      
Other income, net     483           483           483           483  
Interest expense     (13,974 )   (2,953 )(d)   (16,927 )   (4,095 )(g)   (23,601 )         (23,601 )
                        (2,579) (h)                  
   
 
 
 
 
 
 
 
Net income   $ 4,745   $ 482   $ 5,227   $ (4,132 ) $ 1,095   $   $ 1,095  
   
 
 
 
 
 
 
 
Preferred stock dividends   $ (4,100 ) $ (651 )(i) $ (4,751 ) $   $ (4,751 ) $ 4,751 (i) $  
   
 
 
 
 
 
 
 
Income applicable to common stock   $ 645         $ 476         $ (3,656 )       $ 1,095  
   
       
       
       
 
Basic and diluted net income (loss) per share applicable to common stock   $ 0.12         $ 0.05         $ (0.41 )       $ 0.05   (j)
   
       
       
       
 
Basic and diluted weighted average number of common shares outstanding     5,251,356           9,000,000           9,000,000           23,382,354   (j)
   
       
       
       
 

See Notes to Unaudited Pro Forma Financial Statements.

29



UNAUDITED PRO FORMA STATEMENT OF OPERATIONS

SIX MONTHS ENDED JUNE 30, 2003

 
  Reorganized
Company

   
   
   
   
 
 
  Six Months
Ended
June 30,
2003

  Senior Secured Notes
Adjustments

  Pro Forma
  Offering
Adjustments

  Pro Forma
As Adjusted

 
 
  (dollars in thousands, except per share data)

 
Net sales   $ 349,225   $   $ 349,225   $   $ 349,225  
Costs and expenses:                                
  Cost of products sold     320,989     602   (e)   320,744           320,744  
            (847 )(f)                  
  Selling and administrative expenses     13,466           13,466           13,466  
   
 
 
 
 
 
Income from operations     14,770     245     15,015           15,015  
Other expense, net     (224 )         (224 )         (224 )
Interest expense     (25,138 )   4,154   (g)   (23,563 )         (23,563 )
            (2,579) (h)                  
   
 
 
 
 
 
Net loss   $ (10,592 ) $ 1,820   $ (8,772 ) $   $ (8,772 )
   
 
 
 
 
 
Preferred stock dividends   $ (4,751 ) $   $ (4,751 ) $ 4,751 (i) $  
   
 
 
 
 
 
Loss applicable to common stock   $ (15,343 )       $ (13,523 )       $ (8,772 )
   
       
       
 
Basic and diluted net loss per common share   $ (1.70 )       $ (1.50 )       $ (0.38) (j)
   
       
       
 
Basic and diluted weighted average number of common shares outstanding     9,000,000           9,000,000           23,382,354   (j)
   
       
       
 

See Notes to Unaudited Pro Forma Financial Statements.

30



NOTES TO UNAUDITED PRO FORMA FINANCIAL STATEMENTS

Notes to Unaudited Pro Forma Balance Sheet

        The unaudited pro forma balance sheet as of June 30, 2003 gives effect to the following unaudited pro forma adjustments:

(1)
Reflects the issuance of the additional notes. Proceeds of $50.0 million and $3.75 million premium on the issuance of additional notes, net of fees of approximately $0.5 million, will be used to finance improvements to the collateral securing the senior secured notes and the additional notes or to refinance indebtedness incurred by us to finance improvements to the collateral. Pending the application of such proceeds, a portion of the net proceeds from the sale of the additional notes were used to pay down advances outstanding under our revolving credit facility of approximately $38.4 million.

        Proceeds of the issuance of the additional notes and the application of the proceeds therefrom are as follows:

Issuance of the additional notes   $ 50,000  
Receipt of premium on the additional notes, issued at 107.5% of their principal amount     3,750  
   
 
      53,750  

Pay down advances outstanding under our revolving credit facility

 

 

(38,382

)
Pay fees on the issuance of the additional notes     (500 )
   
 
Amount added to cash and cash equivalents   $ 14,868  
   
 
(2)
Reflects the sale by us of 7,500,000 shares of common stock in this offering at an assumed initial public offering price of $17.00 per share and the application of the net proceeds therefrom, including the redemption of all of our series C participating preferred stock.

Proceeds from the issuance of 7,500,000 shares of common stock are as follows:      
Amount of the offering   $ 127,500
Less fees of the offering     9,413
   
    $ 118,087
   
Record the effect of a 3 for 2 split of our common stock, the issuance of 7,500,000 shares of common stock pursuant to the offering and 2,382,354 shares pursuant to the redemption of the series C participating preferred stock:      
Common stock, par value   $ 1,438
Common stock, capital in excess of par value     116,649
   
    $ 118,087
   
Net proceeds from the offering:   $ 118,087
Less cash redemption of the series C participating preferred stock:      
  Preferred stock, par value     1
  Participation component of the preferred stock     750
  Preferred stock, capital in excess of par value     74,249
  Dividends accrued     7,773
   
Amount added to cash and cash equivalents   $ 35,314
   

31


Notes to Unaudited Pro Forma Statements of Operations

        The unaudited pro forma statements of operations for the year ended December 31, 2002 and the six months ended June 30, 2002 and 2003 give effect to the following unaudited pro forma adjustments:

(a)
Reflects the net increase to the predecessor company's historical depreciation for the effects of the fresh start adjustments for property, plant and equipment and the increase to amortization expense for the effect of fresh start adjustments for intangible assets as follows:

(1)
For the year ended December 31, 2002, the pro forma adjustment reflects depreciation and amortization for the period January 1, 2002 through August 31, 2002.

(2)
For the six months ended June 30, 2002, the pro forma adjustment reflects depreciation and amortization for the period January 1, 2002 through June 30, 2002.

(b)
Reflects the adjustment to pension expense that would have been recorded as if we were a member of the current multiemployer pension plans as of the beginning of the period.

(c)
Reflects the elimination of the predecessor company's restructuring items, net and reorganization items, net that are directly related to the plan of reorganization.

(d)
Pro forma interest expense and amortization of financing costs has been calculated on pro forma debt levels and applicable interest rates assuming the reorganization was consummated as of the beginning of the periods:

 
  Year Ended
December 31,
2002

  Six Months
Ended
June 30,
2002

 
Eliminate interest expense on the senior notes   $ (1,426 )(1) $ (1,426 )(3)
Eliminate amortization of financing fees on the senior notes     (154 )(2)   (115 )(3)
Interest on borrowings under the senior secured term loan of $20.0 million at a fixed interest rate of 14%     1,836   (2)   1,400   (3)
Amortization of financing fees on the senior secured term loan     122   (2)   92   (3)
Annual fee on the senior secured term loan     200   (2)   100   (3)
Interest on obligation to the PBGC at an interest rate of 8.9%     3,763   (2)   2,902   (3)
   
 
 
    $ 4,341   $ 2,953  
   
 
 
    (1)
    Pro forma adjustment reflects interest expense for the period from January 1, 2002 through April 15, 2002.

    (2)
    Pro forma adjustment reflects interest expense for the period from January 1, 2002 through August 31, 2002.

    (3)
    Pro forma adjustment reflects interest expense for the period from January 1, 2002 through June 30, 2002.

(e)
Reflects the increase to depreciation expense that would result from exercise of the early buyout option of the operating and capital leases as follows:

(1)
For the year ended December 31, 2002, the pro forma adjustment reflects depreciation for the period January 1, 2002 through December 31, 2002.

(2)
For the six months ended June 30, 2002, the pro forma adjustment reflects depreciation for the period January 1, 2002 through June 30, 2002.

(3)
For the six months ended June 30, 2003, the pro forma adjustment reflects depreciation for the period from January 1, 2003 through the buyout date.

32


(f)
Reflects the elimination of rent expense associated with the exercise of the early buyout option of operating leases as follows:

(1)
For the year ended December 31, 2002, the pro forma adjustment reflects elimination of rent expense for the period January 1, 2002 through December 31, 2002.

(2)
For the six months ended June 30, 2002, the pro forma adjustments reflects elimination of rent expense for the period January 1, 2002 through June 30, 2002.

(3)
For the six months ended June 30, 2003, the pro forma adjustment reflects elimination of rent expense for the period from January 1, 2003 through the buyout date.

(g)
Reflects the initial issuance of the senior secured notes. The proceeds of $300.0 million, net of fees and expenses of approximately $11.0 million, classified as long-term financing costs, were used to; repay (1) the indebtedness of $150.0 million under the first mortgage notes, (2) $20.0 million under the senior secured term loan and (3) balances outstanding under our revolving credit facility and terminate certain equipment leases by purchase from the lessors the equipment leased thereunder and eliminate a capital lease obligation. Financing costs will be amortized over the term of the related debt.

 
   
  Six Months
Ended June 30,

 
 
  Year Ended
December 31,
2002

 
 
  2002
  2003
 
Eliminate interest expense on the first mortgage notes   $ (17,171 ) $ (8,717 ) $ (2,037 ) (1)
Eliminate amortization of financing fees on the First Mortgage Notes     (1,120 )   (560 )   (117 ) (2)
Eliminate interest expense on the senior secured term loan     (2,800 )   (1,400 )   (296 ) (2)
Eliminate amortization of financing fees on the senior secured term loan     (184 )   (92 )   (16 ) (2)
Eliminate annual fee on the senior secured term loan     (200 )   (100 )    
Interest on borrowings under the senior secured notes of $300.0 million at a fixed interest rate of 11%     33,000     16,500     3,483   (3)
Amortization of financing fees on the senior secured notes     1,100     550     111   (3)
Eliminate interest expense and adjust unused line fee expense on the revolving credit facility     (3,013 )   (1,756 )   (914 ) (4)
Eliminate interest on capital lease     (624 )   (330 )   (73 ) (5)
Eliminate write-off of financing fees of the first mortgage notes and other payments             (4,295 )
   
 
 
 
    $ 8,988   $ 4,095   $ (4,154 )
   
 
 
 
    (1)
    Pro forma adjustment reflects interest expense for the period from January 1, 2003 through February 14, 2003.

    (2)
    Pro forma adjustment reflects interest expense for the period from January 1, 2003 through February 7, 2003.

    (3)
    Pro forma adjustment reflects interest expense for the period from February 7, 2003 through June 30, 2003.

    (4)
    Pro forma adjustment reflects interest expense for the period from January 1, 2003 through June 30, 2003.

    (5)
    Pro forma adjustment reflects interest expense for the period from January 1, 2003 through February 28, 2003.

33


(h)
Reflects the interest on borrowings under the aggregate principal amount of $50.0 million additional notes at a fixed interest rate of 11%, amortization of the premium of $3.75 million and amortization of financing costs.

 
   
  Six Months
Ended June 30,

 
 
  Year Ended
December 31,
2002

 
 
  2002
  2003
 
Interest on borrowings under the additional notes of $50.0 million at a fixed rate of 11%   $ 5,500   $ 2,750   $ 2,750  
Amortization of premium on the additional notes     (395 )   (197 )   (197 )
Amortization of financing fees on the additional notes     53     26     26  
   
 
 
 

 

 

$

5,158

 

$

2,579

 

$

2,579

 
   
 
 
 
(i)
Reflects the adjustment of the preferred stock dividends and the elimination of the dividends as a result of the repayment of our series C participating preferred stock and dividends accrued thereon with a portion of the proceeds of the offering.

(j)
Basic and diluted weighted average common shares outstanding is comprised of:

 
   
  Six Months Ended June 30,
 
 
  Year Ended
December 31,
2002

 
 
  2002
  2003
 
Common shares prior to the offering     13,500,000     13,500,000     13,500,000  
Common shares issued upon redemption of series C participating preferred stock     2,382,354     2,382,354     2,382,354  
Common shares issued in the offering     7,500,000     7,500,000     7,500,000  
   
 
 
 
      23,382,354     23,382,354     23,382,354  
   
 
 
 
Net income (loss) per common share (1) is calculated as:                    
Net income (loss)   $ 722   $ 1,095   $ (8,772 )
Basic and diluted weighted average common shares outstanding     23,382,354     23,382,354     23,382,354  
   
 
 
 
Basic and diluted net income (loss) per share   $ 0.03   $ 0.05   $ (0.38 )
   
 
 
 
    (1)
    Following a redemption of preferred stock, the excess of the fair value of the consideration transferred to the holders of preferred stock over the carrying amount of the preferred stock represents a return to the preferred stockholders. Upon completion of the offering and the redemption of the series C participating preferred stock, for purposes of the calculation of net income (loss) per share on an actual basis, the excess consideration will be deducted from net income (loss) in the computation of basic and diluted net income (loss) per share.

34



MANAGEMENT'S DISCUSSION AND ANALYSIS
OF FINANCIAL CONDITION AND RESULTS OF OPERATIONS

        The following discussion of our financial condition and results of operations should be read in conjunction with our financial statements and the notes thereto. This discussion contains forward-looking statements. Please see "Forward-Looking Statements" and "Risk Factors" for a discussion of certain of the uncertainties, risks and assumptions associated with these statements.

Overview

    Company Background

        We are the third largest manufacturer of glass containers in the United States, and we are focused solely on this packaging industry segment. In 2002, we estimate that we shipped approximately 18% of U.S. industry volume of glass containers as compared with approximately 43% and 31% of U.S. industry volume shipped by our two largest competitors over that same period. We have nine strategically located facilities where we produce a diverse line of flint (clear), amber, green and other colored glass containers of various types, designs and sizes for the beer, flavored alcoholic beverages, non-alcoholic beverages, liquor and food markets. We manufacture and sell our products to many of the leading producers of products in these categories.

        Senior Secured Notes Offering

        On February 7, 2003, we completed the offering of $300.0 million aggregate principal amount of senior secured notes. The senior secured notes are our senior secured obligations, ranking equal in right of payment with all of our existing and future unsubordinated indebtedness and senior in right of payment to all of our future subordinated indebtedness. The senior secured notes are secured by a first priority lien, subject to certain permitted encumbrances, on substantially all of our existing real property, equipment and other fixed assets relating to our nine operating glass container manufacturing facilities.

        Proceeds from the original issuance of the senior secured notes, net of fees, were approximately $289.0 million and were used to repay 100% of the principal amount outstanding under our first mortgage notes plus accrued interest thereon (approximately $156.3 million), 100% of the principal amount outstanding under our term loan plus accrued interest thereon and a prepayment fee (approximately $20.4 million) and advances outstanding under our revolving credit facility of approximately $66.9 million, which included funds advanced for certain of our capital improvement projects. During the first quarter of 2003, the remaining proceeds of approximately $45.0 million were used to terminate certain equipment leases by purchasing from the lessors the equipment leased thereunder.

        In connection with the original issuance of senior secured notes, we entered into a Registration Rights Agreement, which required us to offer to the holders of the senior secured notes the opportunity to exchange their original senior secured notes for a like principal amount of new senior secured notes, identical in all material respects to the senior secured notes, except that the new senior secured notes do not bear legends restricting the transfer thereof. We completed the exchange offer on August 5, 2003.

        On August 5, 2003, we completed an offering of an additional $50.0 million of our senior secured notes, which we sometimes refer to herein as additional notes. We received aggregate net proceeds from the issuance of the additional notes of approximately $53.4 million. The additional notes were issued at an issue price of 107.5% of their principal amount. The additional notes were issued under the same indenture as the original senior secured notes, as supplemented by a first supplemental indenture, dated August 5, 2003, and their terms are identical in all material respects to our senior secured notes, except that the additional notes currently are subject to certain restrictions on transfer.

35



        We also entered into a Registration Rights Agreement with respect to the additional notes. Under this agreement we are required to file a registration statement for exchange notes having substantially identical terms as the additional notes by November 3, 2003, have the registration statement declared effective by January 2, 2004 and consummate the related exchange by February 1, 2004.

    Reorganization

        On August 30, 2002, we consummated a significant restructuring of our then existing debt and equity securities through a Chapter 11 reorganization. As part of our restructuring, Cerberus, through certain Cerberus-affiliated funds and managed accounts, invested $80.0 million of new equity capital into our company, acquiring 100% of our series C participating preferred stock for $75.0 million and 100.0% of our outstanding common stock for $5.0 million. In addition, we arranged for a $20.0 million term loan facility from Ableco Finance LLC. In connection with the restructuring, we also put in place a new $100.0 million revolving credit facility from various financial institutions. See "Description of Certain Indebtedness." In addition, we settled various lawsuits, eliminated certain related party claims and contracts, reduced retiree medical obligations by more than $20.0 million and entered into an agreement with the PBGC settling our outstanding pension liability. The Ableco facility was repaid in full with a portion of the proceeds from the original issuance of the senior secured notes. The series C participating preferred stock will be redeemed in full with a portion of the proceeds of this offering.

        In connection with our reorganization, we repaid $50.0 million aggregate principal amount of the senior notes. We also retired our old common stock and series A preferred stock and canceled our series B preferred stock. In connection with our reorganization, our first mortgage notes due 2005, aggregate principal amount of $150.0 million, were left unimpaired and remained outstanding. The first mortgage notes were subsequently redeemed in full on February 7, 2003 with a portion of the proceeds of the original issuance of senior secured notes.

        The reorganization was consummated on August 30, 2002; however, for accounting purposes, we have accounted for the reorganization and fresh start adjustments as of August 31, 2002, to coincide with our normal financial closing for the month of August. Our financial statements as of and for periods subsequent to August 31, 2002 are referred to as the "reorganized company" statements. All financial statements prior to that date are referred to as "predecessor company" statements. The financial statements for the eight months ended August 31, 2002 give effect to the restructuring and reorganization adjustments and the implementation of fresh start accounting.

    Pension Plan

        Effective December 31, 2001, the Glass Companies Multiemployer Pension Plan was established, created from the merger of our defined benefit pension plan and the Glenshaw Glass defined benefit plan for hourly employees. Anchor, Glenshaw Glass, the Board of Trustees of the Glass Companies Multiemployer Pension Plan and the unions representing certain employees at our company and at Glenshaw Glass participating in the plan considered the Glass Companies Multiemployer Pension Plan to be a multiemployer pension plan.

        In July 2002, the United States Department of Labor notified us that it had determined that the Glass Companies Multiemployer Pension Plan did not meet the definition of a multiemployer plan for purposes of the Employee Retirement Income Security Act of 1974, as amended, or ERISA. Effective July 31, 2002, we entered into the PBGC Agreement to settle our outstanding pension liability. Pursuant to the PBGC Agreement, and collective bargaining agreements with the unions representing our employees, we withdrew from the Glass Companies Multiemployer Pension Plan on July 31, 2002. The PBGC partitioned the assets and liabilities of the Glass Companies Multiemployer Pension Plan into two parts, one part attributable to our employees and former employees, and one part attributable

36



to the employees and former employees of Glenshaw Glass. Our portion of the plan was terminated. The termination was effective July 31, 2002.

        We settled our contingent termination claim with the PBGC as follows: (1) pursuant to the PBGC Agreement, on August 30, 2002, we made a payment of $20.75 million to the PBGC with proceeds from our reorganization; (2) for a period of 120 months, commencing September 2002, we are required to make monthly payments to the PBGC in the amount of $833,333.33; and (3) on August 30, 2002, we granted the PBGC a warrant for the purchase of 474,000 shares of our common stock, with an exercise price of $5.27 per share and a term of 10 years. We repurchased the warrant for $1.5 million on June 9, 2003. We have amended our labor union contracts and, effective August 1, 2002, commenced contributing to the Glass Molders, Pottery, Plastics and Allied Workers and Employees Pension Fund and the Steelworkers Pension Trust for the future service benefits of our hourly employees.

Results of Operations

        Results for 2002 contain two different bases of accounting and, consequently, after giving effect to the reorganization and fresh start adjustments, the historical financial statements of the reorganized company are not comparable to those of the predecessor company and have been separately disclosed.

Six Months Ended June 30, 2003 Compared to the Six Months Ended June 2002

        Net sales.    Net sales for the first half of 2003 were $349.2 million and $378.3 million for the comparable period of 2002. The decrease in net sales of approximately $29.1 million, or 7.7%, was principally the result of a decrease in unit shipments of approximately 9.5% in the six months ended June 30, 2003 as compared with the same period of 2002, offset by certain price increases. A significant percentage of the volume and net sales dollar decline was experienced in the flavored alcoholic beverage product line. We believe that the negative impact on sales was also due to the softness in the economy, the effect of the military action against Iraq and the harsh weather conditions experienced during the winter in certain parts of the United States.

        Cost of products sold.    Our cost of products sold in the first half of 2003 was $321.0 million (or 91.9% of net sales) while the cost of products sold for the first half of 2002 was $340.7 million (or 90.1% of net sales). This decline in margin in 2003 was principally due to the increase in the cost of natural gas, the principal fuel for manufacturing glass, of approximately $10.7 million in the six months ended June 30, 2003, as compared with the same period of 2002, and the decline in sales noted above. We also incurred costs associated with downtime during the capital improvement project at the Henryetta, Oklahoma facility in the first quarter of 2003 and during the modernization project at the Elmira, New York facility in the first quarter of 2002. In addition, margin was impacted by cost increases, especially for depreciation, offset by additional manufacturing efficiencies due to our cost reduction efforts and by reduced operating lease expense of approximately $4.5 million in the six months ended June 30, 2003 as a result of the buyout of certain equipment leases.

        Selling and administrative expenses.    Selling and administrative expenses for the six months ended June 30, 2003 were $13.5 million or 3.9% of net sales, while selling and administrative expenses for the six months ended June 30, 2002 were $15.3 million, or 4.0% of net sales. Selling and administrative expenses declined as a result of lower personnel and benefit costs and lower professional fees incurred in the first half of 2003 as compared with the first half of 2002.

        Restructuring, net and Reorganization items, net.    In 2002, we incurred costs directly related to our Chapter 11 reorganization and costs that directly resulted from our restructuring through the Chapter 11 plan. Reorganization items were items that met the definition of reorganization items under the provisions of American Institute of Certified Public Accountants Statement of Position 90-7 "Financial Reporting by Entities in Reorganization Under the Bankruptcy Code", which included costs

37



and gains that were incurred after the Chapter 11 filing and were a direct result of the bankruptcy proceeding. Restructuring items included costs and gains that directly related to our restructuring through the Plan and were either incurred prior to the Chapter 11 filing or were not incurred as a direct result of the bankruptcy itself. No comparable costs were incurred in 2003.

        Interest expense.    Interest expense for the first half of 2003 was $25.1 million compared to $14.0 million for the first half of 2002, an increase of $11.1 million. A noncash write-off of approximately $3.6 million, for deferred fees related to debt repaid with proceeds from our senior secured notes, was included in interest expense in 2003. Interest expense related to our senior secured notes in 2003 increased approximately $6.3 million, as compared with interest expense related to the first mortgage notes in 2002. Interest expense components in 2003 with no comparable charge in the same period of 2002 included approximately $2.8 million of interest related to the PBGC Agreement, a $0.3 million penalty for the term loan prepayment and an approximate $0.4 million consent fee paid to the first mortgage note holders. Interest expense in 2002, not recurring in 2003, included an approximate $1.6 million accrual of interest on the senior notes (which were repaid on August 30, 2002). The increase was also partially offset by lower average interest rates and lower average borrowings outstanding under our revolving credit facility in 2003.

        Net income (loss).    We recorded a net loss of $10.6 million in the first half of 2003 as compared to net income of $4.7 million for the first half of 2002. The decline in earnings for the first half of 2003 was primarily due to the increase in the cost of natural gas, higher interest expense (including a charge in the first quarter of 2003 of $4.3 million for the write-off of deferred fees for debt repaid with proceeds from the $300.0 million offering of our senior secured notes and other related payments) and lower sales volumes during the period, offset by an improvement in earnings as a result of cost reductions due to manufacturing efficiencies, certain prices increases and lower operating lease expenses.

Four Months Ended December 31, 2002 and Eight Months Ended August 31, 2002 Compared to Year Ended December 31, 2001

        Net sales.    Net sales for the four months ended December 31, 2002 were $211.4 million and net sales for the eight months ended August 31, 2002 were $504.2 million, compared to $702.2 million in the year ended December 31, 2001. The increase in net sales of approximately $13.4 million was principally a result of general price increases of approximately $8.8 million and a shift in product mix from food and beverages to beer/flavored alcoholic beverages of approximately $4.5 million. Sales volumes were relatively flat year over year. Net sales and sales volume in 2002 were negatively impacted by unplanned downtime due to emergency furnace repairs at two of our operating facilities, which resulted in lower shipment volume in September 2002. These repairs were completed in September 2002 and the furnaces are currently operating.

        Cost of products sold.    Our cost of products sold in the four months ended December 31, 2002 was $192.4 million, or 91.0% of net sales, and cost of products sold in the eight months ended August 31, 2002 was $451.6 million, or 89.6% of net sales, while the cost of products sold for the year ended December 31, 2001 was $658.6 million, or 93.8% of net sales. This improvement in margin in 2002 principally reflects the decline in the cost of natural gas, the principal fuel for manufacturing glass, of approximately $14.0 million. The decline in the price of natural gas in 2002, as compared with 2001, resulted in net margin improvement of approximately $3.8 million, net of the energy price recovery program. Additional manufacturing efficiencies, due to our cost reduction efforts, and lower inventory storage costs, resulting from the lower levels of inventory, also favorably impacted cost of products sold. These improvements were partially offset by increases in other costs, such as insurance, fringe benefits and costs associated with downtime during the modernization project at the Elmira, New York facility. In addition, the furnace disruption discussed above resulted in extra costs incurred in the four months

38



ended December 31, 2002 of approximately $1.8 million. With the implementation of Statement of Financial Accounting Standards No. 142—Goodwill and Other Intangible Assets, effective as of January 1, 2002, goodwill is no longer amortized. Goodwill amortization expense was $3.0 million in the year ended December 31, 2001.

        Selling and administrative expenses.    Selling and administrative expenses for the four months ended December 31, 2002 were $9.7 million, or 4.6% of net sales, selling and administrative expenses for the eight months ended August 31, 2002 were $19.3 million, or 3.8% of net sales, while selling and administrative expenses for the year ended December 31, 2001 were $28.5 million, or 4.0% of net sales.

        Restructuring, net and reorganization items, net.    On August 30, 2002, the effective date of the plan of reorganization, we adopted fresh start reporting pursuant to the American Institute of Certified Public Accountants Statement of Position 90-7 "Financial Reporting by Entities in Reorganization Under the Bankruptcy Code." The adoption of fresh start reporting results in us revaluing our balance sheet to fair value based on our reorganization value. Reorganization costs for the eight months ended August 31, 2002 consisted of a net gain for fresh start adjustments of $49.9 million and expenses incurred in the Chapter 11 proceedings of $2.5 million.

        On August 30, 2002, we completed the reorganization and recorded a net gain for restructuring of $0.4 million during the eight months ended August 31, 2002. The significant components of this net gain include: professional fees—$10.1 million; direct costs of the restructuring—$7.9 million; first mortgage note holder consent fee—$5.6 million; monetization of assets—$4.5 million; other fees—$3.9 million; net cost of derivative settlement—$0.2 million; retiree benefit plan modification—($24.4 million); and adjustment to pension liabilities—($8.2 million).

        Interest expense.    Interest expense for the four months ended December 31, 2002 was $10.4 million and interest expense for the eight months ended August 31, 2002 was $17.9 million, compared to $30.6 million for the year ended December 31, 2001, a decrease of $2.3 million. There was no accrual of interest on our senior notes from April 15, 2002, the petition date, through August 30, 2002, the date of the repayment of the principal amount of our senior notes. Interest expense on our senior notes was accrued for the full year of 2001 compared to an accrual of three and one-half months for 2002, resulting in a year over year reduction of $3.5 million in interest expense. Interest expense was also reduced due to lower average interest rates and lower average borrowings outstanding under our revolving credit facilities in 2002, offset by interest expense related to the PBGC Agreement and the term loan facility.

        Net income (loss).    We recorded a net loss of $0.6 million and net income of $63.8 million in the four months ended December 31, 2002 and the eight months ended August 31, 2002, respectively. The restructuring and reorganization items were $47.8 million, leaving income of $15.4 million attributable to all other operations. We recorded a net loss of $51.1 million in the year ended December 31, 2001. The related party provision and charges were $35.7 million, leaving a loss of approximately $15.4 million in 2001 attributable to all other operations. The improvement in earnings results for 2002 was due to general price increases and a favorable mix of business opportunities.

Year Ended December 31, 2001 Compared to Year Ended December 31, 2000

        Net sales.    Net sales for 2001 were $702.2 million compared to $629.5 million for 2000. This $72.7 million, or 11.5%, increase in net sales was principally a result of the 12.0% increase in shipment volume (approximately $73.0 million), particularly in the beer product line, primarily associated with our agreement with Anheuser-Busch to provide all the bottles for the Anheuser-Busch Jacksonville, Florida and Cartersville, Georgia breweries, beginning in 2001. In addition, net sales increased approximately $21.5 million as a result of the natural gas related price recovery program discussed below, together with general price increases. Net sales in the first six months of 2001 were negatively

39


impacted by $23.8 million due to a change in the way certain packaging materials were sold to one of our customers. For the period of February through June of 2001, sales to this customer reflected prices exclusive of packaging materials, which were furnished by the customer. This change resulted in a comparable reduction in cost of products sold in 2001.

        Cost of products sold.    Our cost of products sold for 2001 was $658.6 million, or 93.8% of net sales, while the cost of products sold for 2000 was $603.0 million, or 95.8% of net sales. This increase in the cost of products sold principally reflects the increases in net sales noted above. Productivity improvements of approximately $7.0 million were offset by increases in other costs, such as raw material and labor costs of approximately $5.4 million. In addition, we continued to experience significant increases in the cost of natural gas as compared to the preceding year. These increased prices for natural gas, the principal fuel for manufacturing glass, increased costs by approximately $12.5 million compared to the year 2000. Energy costs declined in the second half of 2001 and at year-end were in line with historical levels. In the second half of 2000, we initiated a price recovery program for the escalating natural gas costs incurred. Under our price recovery program, we seek to recover the abnormally high energy costs that began to materialize in the latter half of 2000. The relief, in the form of additional customer invoicing and/or price increases, is subject to customer agreements. As a result, actual recovery may lag actual excess costs incurred. Certain of these price increases have been on-going. Recoveries through this program in 2001, together with general price increases, totaled approximately $21.5 million and is included in net sales.

        Related party provisions and charges.    Prior to our reorganization, Consumers Packaging indirectly owned, on a fully-diluted basis, approximately 59.0% of our capital stock. In August 2001, Consumers Packaging and Owens-Illinois announced an agreement whereby Owens-Illinois was to acquire Consumers Packaging's glass-producing assets as well as our capital stock held by Consumers Packaging. The stock sale from Consumers Packaging to Owens-Illinois never materialized as our stock was cancelled under the plan of reorganization. However, as a result of the announcement of the proposed purchase by Owens-Illinois and Consumers Packaging's bankruptcy in Canada, we recorded a charge to earnings during 2001 of $18.2 million ($25.0 million in receivables and a $1.8 million investment in common shares of Consumers Packaging, net of $8.6 million in payables). We also recorded a provision of $17.4 million against an advance to an affiliate as a related party provision on the statement of operations.

        Selling and administrative expenses.    Selling and administrative expenses for 2001 were $28.5 million and for 2000 were approximately $33.2 million. This decrease was attributable to a focus on overall cost reduction, including reducing personnel related costs, data processing costs and support costs of related parties, including fees under the management agreement with G&G Investments, offset by increased legal and professional fees.

        Other income, net.    Other income net decreased to $0.1 million in 2001 from $5.5 million in 2000. Other income for 2000 included the gain on the sale (of approximately $6.1 million) of our previously closed Houston, Texas glass container manufacturing facility and certain related operating rights to Anheuser-Busch, offset by the write down of approximately $1.2 million on 1,842,000 shares of Consumers Packaging common stock to reflect the investment at fair value.

        Interest expense.    Interest expense for 2001 was approximately $30.6 million compared to $31.0 million in 2000, a decrease of 1.4%. Interest expense in 2000 included the write-off of certain financing fees of $1.3 million. Excluding this item, interest increased primarily due to interest on higher average outstanding borrowings under our revolving credit facility at the time, offset by lower interest rates and less net interest incurred on related party liabilities.

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        Net loss.    We had a net loss in 2001 of approximately $51.1 million compared to a net loss in 2000 of approximately $32.3 million. The related party provision and charges was $35.7 million, leaving us a loss of approximately $15.4 million in 2001 attributable to all other operations. The results of 2000 included a gain on the sale of the previously closed Houston, Texas glass container manufacturing facility of approximately $4.1 million and a gain of approximately $2.0 million on the sale of certain operating rights related to the Houston, Texas facility, both included in "Other income, net" above. The 2000 results also included approximately $5.4 million of unabsorbed expenses associated with our extended year-end shutdown period in 2000, a $1.2 million write down on shares of Consumers Packaging common stock to reflect the investment at fair value and a write-off of $1.3 million related to the refinancing of our former credit facility.

Liquidity and Capital Resources

        Our principal sources of liquidity are funds derived from operations and borrowings under our credit facilities. We believe that cash flows from our operating activities, combined with funds from this offering, the issuance of the additional notes and available borrowings under our revolving facility will be sufficient to support our operations and liquidity requirements for the foreseeable future, although we cannot assure you that this will be the case. Peak operating needs are in the spring, at which time working capital borrowings are significantly higher than at other times of the year.

    Reorganization

        As part of our restructuring:

    The holders of our first mortgage notes retained their outstanding $150.0 million of first mortgage notes and received a consent fee of $5.6 million for the waiver of the change-in-control provisions, the elimination of pre-payment premiums and certain non-financial changes to the terms of the first mortgage notes, including the release of Consumers U.S. as a guarantor. Our first mortgage notes were repaid in cash with proceeds from the original issuance of senior secured Notes.

    Our senior notes were repaid in cash at 100% of their principal amount.

    The holders of our series A preferred stock (which had a then current accrued liquidation value of approximately $83.6 million) were entitled to receive a cash distribution of $22.5 million in exchange for their shares, of which $21.1 million was paid through June 30, 2003 (and the remainder of which is expected to be paid in 2003), and the series A preferred stock was canceled.

    Our series B preferred stock (which had a then current accrued liquidation value of approximately $105.7 million) and common stock and warrants were canceled and the holders received no distribution under the plan of reorganization.

    We entered into the PBGC Agreement, whereby the PBGC has proceeded in accordance with procedures under ERISA to partition the assets and liabilities of the Glass Companies Multiemployer Pension Plan and terminate our portion. At August 30, 2002, we paid $20.75 million to the PBGC and entered into a ten-year payment obligation, which is more specifically described under "—Overview—Pension Plan."

    All of our other unaffiliated creditors, including trade creditors, were unimpaired and have been paid in the ordinary course.

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    Cash Flows

        Operating activities. Operating activities consumed $11.8 million in cash in the six months ended June 30, 2003, as compared to cash provided of $33.1 million in the six months ended June 30, 2002. This increase in cash consumed reflects the decline in earnings of approximately $15.3 million and changes in working capital items. Inventory levels increased approximately $30.1 million and current liabilities declined approximately $10.1 million from year-end 2002 levels. Although we have historically built inventory in the first quarter of the year, we built slightly higher than normal inventory levels in the first and second quarters of 2003 as a result of the lower shipment volume in the first half of 2003. In addition, as a result of higher natural gas prices, net cash outlays for natural gas purchases in the six months ended June 30, 2003 increased approximately $10.7 million as compared to the same period of 2002. Furthermore, interest payments in the first six months of 2003 were approximately $12.1 million, as compared to approximately $6.4 million in the first six months of 2002.

        Operating activities provided $23.1 million in cash in the four months ended December 31, 2002 and $53.1 million in the eight months ended August 31, 2002, as compared to cash provided of $37.5 million in the year ended December 31, 2001. This increase in cash provided reflects an improvement in earnings of approximately $30.8 million and changes in working capital items. Accounts receivable and inventory levels decreased approximately $3.6 million and $3.4 million, respectively, in 2002. We historically build inventory in the fourth and first quarters of the year in anticipation of seasonal demands during the second and third quarters. In the fourth quarter of 2002, inventory levels increased approximately $13.0 million, funded primarily by operations. As a result of lower natural gas prices, net cash outlays for natural gas purchases in the twelve months ended December 31, 2002 decreased approximately $3.8 million as compared to the year ended December 31, 2001. We contributed approximately $7.6 million to the multiemployer pension plans in 2002, compared to $7.4 million contributed to the prior benefit pension plan in 2001.

        Investing activities. Cash consumed in investing activities was $82.3 million in the six months ended June 30, 2003, as compared to $36.4 million in the same period of 2002. Capital expenditures were $56.2 million in the first six months of 2003, as compared to $37.3 million in the first six months of 2002. In the second quarter of 2003, we incurred expenditures of approximately $12.9 million in preparation for the capital improvement project at our Warner Robins, Georgia facility, which commenced in July 2003. In addition, in the first quarter of 2003, we completed a $28.0 million project at our Henryetta, Oklahoma facility, including approximately $13.4 million to expand and improve overall productive capacity. In the first quarter of 2002, we invested approximately $16.6 million and completed the $31.0 million modernization project at our Elmira, New York facility. During the first quarter of 2003, we used approximately $45.0 million of the proceeds from the offering of the senior secured notes to terminate certain equipment leases by purchasing from the respective lessors the equipment leased thereunder. In addition, we financed $10.0 million of equipment under our master lease agreement.

        Cash consumed in investing activities was $18.1 million in the four months ended December 31, 2002 and $49.5 million in the eight months ended August 31, 2002, as compared to $30.9 million in the year ended December 31, 2001. Capital expenditures were $28.7 million in the four months ended December 31, 2002 and $42.6 million in the eight months ended August 31, 2002, as compared to $42.0 million in the year ended December 31, 2001. We invested approximately $31.0 million in the now completed modernization project at the Elmira, New York facility, of which $18.6 million was invested in 2002. To fund capital expenditures as provided for under the terms of the indentures outstanding at the time, we applied cash deposited into escrow of $10.0 million and $13.3 million, respectively, in 2002 and 2001, which represented the proceeds of leasing and sale-leaseback transactions.

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        Financing activities. Net cash provided in financing activities was $94.1 million in the six months ended June 30, 2003, as compared to $3.2 million in the six months ended June 30, 2002. The net financing activities in 2003 principally reflects the proceeds of the offering of $300.0 million of senior secured notes and repayment of the first mortgage notes, the term loan and advances then outstanding under our revolving credit facility. See "—Overview—Senior Secured Notes Offering." On August 30, 2002, pursuant to the PBGC Agreement, we had granted the PBGC a warrant for the purchase of 474,000 shares of our common stock. In June 2003, we repurchased all of the outstanding warrants held by the PBGC for a negotiated price of $1.5 million.

        Net cash consumed in financing activities was $5.0 million in the four months ended December 31, 2002 and $3.7 million in the eight months ended August 31, 2002, as compared to $10.7 million in the year ended December 31, 2001. The net financing activities in 2002 principally reflect the reorganization transactions, consisting of $80.0 million of proceeds from the issuance of capital stock, $20.0 million of proceeds from the draw-down of the term loan, repayment of the principal balance of $50.0 million on the senior notes, payment of $20.75 million under the PBGC Agreement and repayment of the advances outstanding under the former debtor-in-possession facility of approximately $47.9 million.

    Debt and Other Contractual Obligations

        In February 2003, we completed an offering of $300.0 million of our 11% senior secured notes due 2013. On August 5, 2003, we sold an additional $50.0 million of senior secured notes. See"—Overview—Senior Secured Notes Offering".

        Under a master lease agreement entered into in December 2002, we leased equipment in an amount of $20.0 million in the aggregate. We financed $10.0 million of equipment in December 2002 and an additional $10.0 million of equipment in March 2003, each under a lease term of five years. The master lease agreement is structured as a capital lease under GAAP. For each group of equipment items we agreed to lease, we entered into an equipment schedule that applied the terms of the master lease to such equipment.

        In August 2002, in connection with our reorganization, we entered into a ten-year payment obligation under the PBGC Agreement. We are required to make monthly payments to the PBGC in the amount of $833,333.33. The balance under this obligation was approximately $62.9 million at June 30, 2003.

        As of August 31, 2003, advances outstanding under our revolving credit facility were approximately $14.0 million. Borrowing availability was approximately $77.6 million and outstanding letters of credit on this facility were approximately $8.0 million. On August 5, 2003, outstanding advances under our revolving credit facility of approximately $49.7 million were paid down with the proceeds from the issuance of the additional notes.

        The obligations under our revolving credit facility are secured by a first priority security interest in all of our inventories, receivables, general intangibles and proceeds therefrom. In addition, our revolving credit facility contains customary negative covenants and restrictions for transactions including, without limitation, restrictions on indebtedness, liens, investments, fundamental business changes, asset dispositions outside of the ordinary course of business, certain junior payments, transactions with affiliates and changes relating to indebtedness. Our revolving credit facility requires that we meet a quarterly fixed charge coverage test, unless minimum availability declines below $10.0 million in which case we must meet a monthly fixed charge coverage test.

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        Commitments for the principal payments and interest required on long-term debt (which excludes our revolving credit facility), including capital leases and other contractual obligations, are as follows:

 
  Last six months of
2003

  2004
  2005
  2006
  2007 and
thereafter

  Total
 
  (dollars in thousands)

Long-term debt(1)   $   $   $   $   $ 350,000   $ 350,000
Capital leases(2)     1,915     4,600     4,100     4,100     5,250     19,965
Interest on above obligations(1)(2)     18,250     40,100     40,100     40,100     251,800     390,350
Payments under PBGC Agreement     5,000     10,000     10,000     10,000     57,500     92,500
Operating leases     2,700     4,000     3,200     3,000     12,200     25,100
   
 
 
 
 
 
    $ 27,865   $ 58,700   $ 57,400   $ 57,200   $ 676,750   $ 877,915
   
 
 
 
 
 

(1)
Includes the obligations under the senior secured notes, including the additional notes.

(2)
Includes the capital lease obligations under the master lease discussed above.

        In addition to the above, we are obligated to pay approximately $2.9 million annually related to our post-retirement benefit plan and approximately $5.2 million annually to multiemployer plans for the future service benefits of our hourly employees.

        Our series C participating preferred stock also is entitled to receive dividends, at a rate per annum equal to 12%. Dividends are payable quarterly in cash, if and when declared by the board of directors and, to the extent not declared and paid currently with respect to any quarterly period, will accrue and compound quarterly. Unpaid dividends of $7.8 million ($103.64 per share) as of June 30, 2003 were accrued and included in other long-term liabilities in the accompanying condensed balance sheet. Our series C participating preferred stock is subject to redemption at our option at any time in whole but not in part at a redemption price equal to the sum of (i) $1,000 per share plus all accrued and unpaid dividends on such share computed to the date of redemption and (ii) 15% of the fair market value of all of the outstanding shares of common stock divided by the number of outstanding shares of series C participating preferred stock. The portion of the redemption price specified in clause (ii) of the preceding sentence will, at our option, be payable either in cash or in shares of common stock. The series C participating preferred stock will be redeemed in full with a portion of the proceeds of this offering. The portion of the redemption price specified in clause (ii) above will be paid in shares of our common stock.

    Capital Expenditures

        Capital expenditures were approximately $56.2 million in the first half of 2003 and are expected to total approximately $108 million and $55 million in 2003 and 2004, respectively. The capital expenditures in the remainder of 2003 include capital improvement projects at our Warner Robins, Georgia, Salem, New Jersey and Lawrenceburg, Indiana facilities. Our principal sources of liquidity for funding of the remaining 2003 and our 2004 capital expenditures are expected to be the proceeds from the offering of the additional notes, funds derived from operations and borrowings under our revolving credit facility. See "Business—Our Business Strategy—Continue to reduce costs through productivity and process improvements" for a discussion of certain capital improvements we intend to make.

    Off-Balance Sheet Arrangements

        Except for operating lease commitments as disclosed in the table of contractual obligations above, we are not party to off-balance sheet arrangements.

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Qualitative and Quantitative Disclosures About Market Risk

        Our revolving credit facility is subject to interest rates based on a floating benchmark rate (the prime rate or eurodollar rate), plus an applicable margin. The applicable margin was fixed through February 2003, and thereafter became a fixed spread based on our level of excess availability. A change in interest rates under the revolving credit facility could have an impact on results of operations. A change of 10.0% in the mark